by Bernard Martin Technomark has introduced Tempo, an innovative integrated marking solution designed for high-performance and traceability in industrial settings. The Technomark Tempo is a state-of-the-art marking system designed to seamlessly integrate into production lines. With its compact size and advanced capabilities, Tempo delivers high-precision, permanent markings for traceability and compliance in industries such as aerospace, automotive, and medical devices. Technomark's Tempo integrates smoothly into existing production environments, interfacing with PLCs and other automation systems. Its compact and modular design allows for flexible installation, minimizing disruption to workflows. Tempo, part of the Inline.series, is an electromagnetic dot peen marking machine tailored for automated environments. The versatile marking head can be mounted on three sides, and the rack-mountable controller simplifies installation. The system features ergonomic software developed in-house, a 16-channel card, and Ethernet TCP-IP connectivity (Profinet and Ethernet IP). An integrated maintenance warning and prevention system further enhances operational efficiency by ensuring smooth, uninterrupted production. Integration and Design The Tempo system is distinguished by its ease of integration and compact design. The three-sided mounting capability of the marking head and the rack-mountable controller simplify installation. Removable and lockable cables, combined with 360° positioning, ensure the machine can adapt to a wide range of industrial environments. Connectivity and Communication Today's industrial environments demand advanced connectivity, and Tempo meets these requirements with Ethernet TCP-IP, Profinet, and Ethernet IP compatibility. These features enable seamless integration into automated production lines and reliable communication with other equipment, aided by an integrated switch function. Performance and Durability The Tempo system delivers adjustable marking depth and force, allowing it to work effectively on a variety of materials, from metals to plastics. High-contrast, permanent marks, including intricate data matrix codes, enhance traceability. The system operates at speeds of up to three characters per second and is designed for continuous 24/7 operation. Its anodized aluminum chassis, steel covers, and protective casing ensure durability, even in demanding industrial environments. This robust design minimizes maintenance requirements, maximizing uptime and productivity. Applications in Key Industries The Technomark Tempo has applications across several industries. In aerospace, it ensures stringent traceability for critical components. In automotive manufacturing, it complies with VIN and part marking regulations, improving quality control. For medical devices, it supports Unique Device Identification (UDI) to meet regulatory standards. Benefits of Tempo The system’s fast marking speeds and seamless integration streamline production processes. High-precision marks improve traceability, allowing for clear identification and tracking of parts throughout their lifecycle. Additionally, its minimal maintenance requirements translate into significant cost savings over time. How Tempo Compares When compared to traditional marking methods, Tempo stands out for its versatility and cost-efficiency. While laser marking systems may offer similar results, they often require a higher initial investment and incur greater operational costs. Tempo provides a more accessible alternative, particularly for small to medium-sized operations, without compromising on quality or reliability. Technomark Tempo offers a technically sound and efficient solution for integrated industrial marking. With its advanced capabilities, ease of integration, and robust performance, it positions itself as a strong candidate for the future of marking technology. For a closer look at Tempo in action, watch the video below to see how this marking solution is the future of industrial marking systems. And don't forget that Leading Marks offers comprehensive support, from system selection to integration and after-sales service, ensuring that Tempo enhances your production workflow and quality standards.
0 Comments
The holiday season is here, and Santa Claus is busy checking his list. Arro-Mark™ is lending a hand to ensure that every gift and package is perfectly labeled with precision and style. Whether you’re marking gifts, labeling holiday decorations, or creating festive displays, they'’ve got the perfect marker for every need.
When it comes to gift wrapping and personalization, the arroMARKER Permanent Ink Marker is a must-have. It’s perfect for adding those special touches to gift tags and wrapping paper, thanks to its quick-drying, waterproof, and highly visible ink. For a touch of metallic shimmer, the Mighty Marker Industrial Grade Permanent Paint Marker steps in, ensuring your gift packaging makes a lasting impression. If you need something more robust for industrial-strength labeling, they’ve got you covered. The Mighty Marker Industrial Grade Permanent Paint Marker delivers bold, durable marks on metal, rubber, plastics, and more. It’s built to handle tough conditions with its waterproof and weatherproof formula. For labeling tools and machinery, the Arro-Mark Ball Point Paint Bottle Marker is a reliable option. It’s refillable, reusable, and recyclable, making it a practical choice that withstands extreme weather conditions. For creative holiday decorations, unleash your artistic side with Flomaster Auto Body & Glass Markers. These are perfect for transforming windows into holiday canvases with snowflakes, ornaments, and festive messages on your CNC machinery. And don’t worry—they’re easy to remove with a little glass cleaner . If you’re crafting handmade ornaments or holiday cards, the Mighty Marker Water Removable is your go-to. With vibrant colors and precision, these markers make your designs stand out and are removable with just water, ideal for temporary holiday flair. For outdoor marking needs, the Mighty Marker Degrease Resistant DG is your best bet. It’s built to endure the elements and provides ultra-permanent, ketone-based paint that’s perfect for outdoor equipment, holiday displays, or shipping packages. For those looking for eco-friendly options, the Arro-Mark Ball Point Paint Bottle Marker is a standout choice. Refillable, reusable, and recyclable, it’s the environmentally conscious way to achieve high-performance marking. No matter what you’re marking this holiday season, Arro-Mark™ has the tools to make it happen. Visit their website to browse their full range of markers and find the perfect fit for your festive needs. And don’t forget to order early—Santa’s busiest month is just around the corner! Happy Holidays from Leading Marks & Arro-Mark™! Benefits of Mitee-Bite’s New Workholding Solutions
Why Choose Leading Marks for Mitee-Bite Solutions? At Leading Marks, we provide top-tier workholding solutions to help manufacturers streamline their operations and increase machining precision. We are proud to offer Mitee-Bite's full range of products, including their latest innovations that can revolutionize your CNC machining processes. By incorporating Mitee-Bite’s advanced workholding solutions, you can take your production capabilities to the next level, whether you're looking to improve 5-axis machining, enhance fixture design, or simply reduce setup times. We understand the critical role that workholding plays in manufacturing success, and we’re here to ensure you have access to the best products on the market. At Leading Marks, we are committed to bringing you the latest innovations in manufacturing and workholding technology. As part of this mission, we’re proud to promote Mitee-Bite's new products, designed to enhance CNC machining and precision manufacturing processes. With these cutting-edge workholding solutions, you can increase your shop's efficiency, reduce downtime, and improve accuracy, leading to a more streamlined production cycle. Revolutionizing Workholding with Mitee-Bite Mitee-Bite is best known for its pioneering approach to low-profile clamping, high-density workholding, and other versatile solutions that cater to a wide range of machining applications. Their new products are no exception, pushing the boundaries of workholding innovation with increased versatility and precision. New Workholding Products from Mitee-Bite Mitee-Bite’s latest offerings are designed to accommodate the evolving needs of manufacturers across industries:
Benefits of Mitee-Bite’s New Workholding Solutions
Why Choose Leading Marks for Mitee-Bite Solutions? At Leading Marks, we provide top-tier workholding solutions to help manufacturers streamline their operations and increase machining precision. We are proud to offer Mitee-Bite's full range of products, including their latest innovations that can revolutionize your CNC machining processes. By incorporating Mitee-Bite’s advanced workholding solutions, you can take your production capabilities to the next level, whether you're looking to improve 5-axis machining, enhance fixture design, or simply reduce setup times. We understand the critical role that workholding plays in manufacturing success, and we’re here to ensure you have access to the best products on the market. As we gear up for PACK EXPO International, we’re excited to invite you to visit EBS at booth #S-12345 to experience the latest in industrial marking technology: the EBS 1600. This year, EBS is showcasing its newest innovation in DOD (Drop on Demand) inkjet printers, designed to revolutionize how manufacturers and packaging professionals mark their products with precision, reliability, and ease. What Makes the EBS 1600 a Game-Changer? The EBS 1600 stands out as a versatile and powerful tool that combines advanced technology with user-friendly features. Whether you're marking products, packaging, or parts, this printer ensures your operation runs smoothly and efficiently. Here’s what you can expect:
Why Visit the EBS Booth at PACK EXPO?
At PACK EXPO International, you'll not only have the chance to see the EBS 1600 in action, but you’ll also get hands-on demonstrations from experts who can show you how this new printer can be tailored to meet your unique needs. Whether you're in the food and beverage industry, pharmaceuticals, logistics, or manufacturing, the EBS team will be on hand to answer all your questions and help you find the perfect solution for your marking requirements. PACK EXPO is the perfect opportunity to network with industry leaders, discover the latest advancements in packaging and automation, and explore how technologies like the EBS 1600 can enhance your production processes. Don’t miss your chance to experience this cutting-edge technology up close. Plan Your Visit PACK EXPO International will be held from November 3-6 at McCormick Place in Chicago. Make sure to add EBS booth #S-12345 to your show agenda. We look forward to seeing you there and introducing you to the future of industrial marking with the EBS 1600! In the heart of Midland, PA, Valmont Coatings, a renowned galvanizer's facility, faced a unique challenge—marking short-run products with variable information in an efficient and legible manner. Laurie Barcasky from Leading Marks stepped up to the challenge, testing the capabilities of the EBS-260 Handjet on galvanized pipes at Valmont Coatings, and the results were nothing short of transformative. This was a trial run with a customer testing an EBS260 Handjet Hand Held Ink Marking Device This is a galvanizers facility that needed a method of marking short run products with variable information in an efficient and legible way. The EBS-260 Handjet’s print height has 32 dots with print heights up to 2.2″ and provides one to four separate lines of code. The capacity of the ink cartridge to up to 200,000 characters in a 7×5 matrix. The large, highly-readable screen made it easy to adjust print parameters at the touch of a finger, ensuring optimum printing results without interrupting work flow. Now with over a year in place after the test Valmont Industries has purchased additional EBS260 Handjets to keep up with production. They have found the tool exceptionally easy to use and easy to program. EBS-260 Handjet: A Powerful Solution for Part Marking The EBS-260 Handjet emerged as the ideal solution for Valmont Coatings' part marking needs. Its impressive features and functionalities played a pivotal role in streamlining the marking process on galvanized pipes, ensuring efficiency, clarity, and adaptability to variable information. Some key features of the EBS-260 Handjet include:
Hot-Dip Galvanizing the Steel City Valmont Coatings, also known as "Pittsburgh Galvanizing", located in Midland, PA, is a leading galvanizer's facility specializing in protective coatings for various industries. With a 54’ galvanizing kettle and lifting capacity of up to 40,000 pounds, they can process material up to 90' long with a progressive dip. As a critical player in the supply chain, Valmont Coatings faced the challenge of marking short-run products efficiently, requiring a solution that could adapt to variable information. Success and Expansion: A Year After the Test With over a year in place after the successful EBS-260 Handjet test, Valmont Industries has not only embraced the technology but has also expanded its usage. The facility now boasts additional EBS-260 Handjets to keep up with production demands. The ease of use and programmability have been key factors in Valmont's decision to integrate this tool into their operations seamlessly. Transforming Part Marking with EBS-260 Handjet The success story at Valmont Coatings highlights the transformative impact of the EBS-260 Handjet on part marking for galvanized pipes. Its adaptability, efficient variable information printing, and user-friendly interface make it an invaluable tool for industries with diverse part marking needs. As Valmont Industries continues to thrive, the EBS-260 Handjet stands as a symbol of innovation, efficiency, and success in the realm of industrial part marking. Branding is one of the most practical and economical way to permanently mark almost any material written and compiled by Bernard Martin The mark of distinction often comes in the form of a well-branded logo or design. How you present that logo can make a big statement. And nothing makes a more impactful statement than a branding iron! Hexacon Branding Irons stand out as industry leaders in branding iron marking solutions. Among their diverse offerings are the Plug Tip Branding Irons, Screw Tip Branding Irons, and Drill Press Branding Irons – each designed to meet the unique needs of different applications. Branding is one of the most practical and economical way to permanently mark almost any material. Fine furniture and other works of art are frequently branded to advertise a trademark, logo, or manufacturer's name or to individualize a craftsman's work. Branding is also used to identify tools or equipment for personal or security purposes. Hexacon Branding Irons represent a pinnacle in the art of customization, offering high-quality branding solutions for a diverse range of industries. Renowned for their precision and durability, Hexacon Branding Irons are crafted with meticulous attention to detail, ensuring clear and lasting impressions on a variety of surfaces. These branding irons are versatile, allowing for the creation of distinctive logos, serial numbers, or other markings. The innovative design and engineering of Hexacon Branding Irons make them user-friendly, providing a seamless experience for operators. All branding iron wattages include 200, 300, and 550 watts and are also available in 220V. Plug Tip Branding Irons: Precision at Your FingertipsHexacon's Plug Tip Branding Irons are known for their simplicity and precision. With an easy-to-use plug-and-play design, these branding irons are perfect for artists, woodworkers, and small businesses looking to add a professional touch to their creations. The plug tip design ensures quick and efficient branding, making it an ideal choice for those who value ease of use without compromising on quality. Plug style branding irons are made for light to medium duty branding applications. Dies are inserted into the heating element and are secured with a set screw. APPLICATIONS: Woodworking and Artisan Crafts - Plug Tip Branding Irons find their place among woodworkers and artisans, allowing them to brand their creations with ease and accuracy. Screw Tip Branding Irons: Customization Meets DurabilityFor those who seek customization without limitations, Hexacon's Screw Tip Branding Irons offer a perfect solution. These branding irons come equipped with interchangeable screw-on tips, allowing users to switch between various designs effortlessly. This adaptability makes them suitable for a wide range of industries, from leatherworking to metal fabrication. The durable construction ensures consistent and clear branding, even on challenging materials. Screw tip style branding irons are made for medium to heavy duty branding applications and can fit a much larger die than the plug style irons. Maximum die to heater contact and very efficient heat transfer is guaranteed by a tapered seat which is unique to Hexacon. APPLICATIONS: Custom Manufacturing - Screw Tip Branding Irons are favored in industries that require frequent changes in branding designs, providing a customizable solution for manufacturers of diverse products. Drill Press Branding Irons: Power and Precision CombinedHexacon's Drill Press Branding Irons represent the epitome of power and precision. Ideal for large-scale manufacturing and industrial applications, these branding irons are designed to be used with a drill press for added efficiency. The controlled and consistent pressure applied by the drill press ensures uniform branding, making these irons a valuable asset for industries where precision is paramount. Drill Press style branding irons are made for medium to heavy duty branding applications. Maximum die to heater contact and very efficient heat transfer is guaranteed by a tapered seat which is unique to Hexacon. This Branding Iron is made to fit all drill presses with ½” chuck for repeatable and consistent semi-automatic branding. Additional deflector disks diffuse convection currents while 4 springs let the branding die self-level allowing uniform impressions. APPLICATIONS: Industrial Production - Drill Press Branding Irons cater to the needs of large-scale production, offering a reliable and efficient solution for industries where precision and speed are crucial. Applications Across IndustriesMaterials suitable for branding include cork, chamois, leather, plastics, paper, rubber, wood, particle board and wallboard, even meat and cheese! Hexacon Branding Irons have been used for branding barrels, batteries, boxes, brooms, bungs, cardboard cartons, crates, chairs, cork, electrotypes, ladders, lumber, milk crates, pallets, plastic parts, reels, rubber gloves, rugs, spools, utility poles, tires, tool handles, trucks, wooden furniture, novelties and a myriad of other objects. Industries that Benefit from |
The LN 230 is renowned for its compact design, making it an ideal choice for space-constrained environments.
|
LN 260: Versatility Redefined
The LN 260 strikes a balance between compactness and enhanced extraction capabilities, catering to a broader range of applications.
|
LN 265: Maximum Extraction Power
Positioned as the powerhouse within the LN 200 series, the LN 265 boasts a high-performance turbine that excels in extracting laser fumes over extensive distances.
|
Compliance and Safety Standards Across the LN 200 Series
- All models within the LN 200 series conform to stringent standards, including DIN ISO 12012-1 (2013), 15012-4 (2016), and ISO 21904, ensuring reliable performance and adherence to industry benchmarks.
- The LN 200 series meets the protection level for safe extraction according to directive TRGS 528, underscoring its commitment to occupational health and safety.
Pro-Line's Complete Packaging Workbench (CPB) becomes a powerful ally in implementing the Kaizen cycle, providing a versatile platform for organizations to design and optimize their workbenches. Let's explore the seven-step Kaizen cycle and how it aligns with the features of the CPB.
- Identify Opportunities for Improvement: Begin the Kaizen cycle by identifying areas for improvement. Pro-Line's CPB, with its modular design and customizable features, provides an ideal starting point. Evaluate the current packaging workbench setup and identify aspects that could be enhanced for better efficiency, organization, and ergonomics.
- Design Your Ideal Workbench: Leverage the flexibility of the CPB to design an ideal workbench that aligns with your specific needs. From selecting the right work surface material to incorporating accessories like shelves, bins, and dividers, customize the CPB to optimize the packaging process. Pro-Line's design tools and expertise facilitate the creation of a workbench tailored to your unique requirements.
- Implement Changes: Once the ideal workbench design is established, implement the changes seamlessly with the CPB. Its modular nature allows for easy installation and adjustments. Whether integrating additional storage options or reconfiguring the layout, the CPB ensures a smooth transition during the implementation phase.
- Monitor and Measure Results: Kaizen emphasizes the importance of monitoring and measuring results. With the CPB in place, track key performance indicators such as packing time, workflow efficiency, and ergonomic improvements. The workbench's adaptability allows for ongoing measurement and adjustments, ensuring continuous refinement.
- Standardize Processes: Standardizing processes is a crucial step in sustaining improvements. The CPB's modular components and standardized accessories enable organizations to establish consistent packaging processes. Standardization reduces variability, enhances quality, and fosters a culture of efficiency.
- Reflect and Repeat: Reflection is integral to the Kaizen cycle. Use the CPB as a reflective tool, gathering feedback from workers about the new workbench design. Assess the impact on productivity, identify any unforeseen challenges, and refine the workbench accordingly. The CPB's adaptability makes it easy to repeat the cycle of reflection and adjustment.
- Celebrate and Recognize Achievements: Celebrating achievements is a crucial aspect of Kaizen. Acknowledge the efforts of the team and recognize the positive impact of the CPB on packaging operations. Pro-Line's CPB, with its capacity for continuous improvement, supports a culture of recognition and motivation within the workplace.
Pro-Line's Complete Packaging Workbench (CPB) seamlessly aligns with the principles of the Kaizen cycle, providing a platform for continuous improvement in packaging workstations. By identifying opportunities, designing customized solutions, and leveraging the adaptability of the CPB, organizations can achieve sustained efficiency gains. The CPB becomes not just a workbench but a catalyst for fostering a culture of continuous improvement and excellence in packaging operations.
Now, Let's design your own workbenches!
Take a look at some of the most common used of the CPB below. Where can your company improves one of these processes?
With the demands of e-commerce always increasing and where order fulfillment demands efficiency, the CPB excels. Its thoughtfully designed workspace provides an organized hub for packing, labeling, and preparing shipments. With integrated storage solutions, the CPB ensures that packers have easy access to materials, minimizing handling time and optimizing the packing process.
Manufacturing and Assembly Lines
For manufacturing environments, the CPB serves as an ideal companion to assembly lines. With its modular design and customizable features, it adapts seamlessly to various production needs. Workers can efficiently package and label products without interrupting the flow of the assembly line, contributing to a smoother production process.
Pharmaceutical Packaging
In the pharmaceutical industry, precision and cleanliness are paramount. The CPB's stainless-steel construction and clean, organized layout make it an ideal solution for pharmaceutical packaging workstations. Its design supports compliance with stringent hygiene standards, ensuring the integrity of pharmaceutical products during the packaging process.
Laboratory Environments
Laboratories require specialized workbenches that can accommodate a variety of tasks. The CPB, with its modular accessories and ergonomic design, caters to the needs of laboratory technicians. From packing and labeling research samples to organizing supplies, the CPB enhances workflow efficiency in a laboratory setting.
Electronics Manufacturing and Testing
In the electronics industry, precision and organization are critical during the packaging and testing phases. The CPB's anti-static work surface and customizable features make it an excellent choice for electronics manufacturing workbenches. Workers can efficiently package and test electronic components without the risk of electrostatic discharge.
Shipping and Receiving Departments
Shipping and receiving departments require versatile workstations that can handle a variety of tasks. The CPB, with its integrated storage options and ergonomic design, creates an efficient workspace for managing incoming and outgoing shipments. From unpacking received items to packing outbound orders, the CPB streamlines shipping and receiving operations.
Customizable Solutions for Any Industry One of the standout features of the CPB is its adaptability to diverse industries and applications. Pro-Line offers customizable solutions to tailor the CPB to the specific needs of each industry. Whether it's specialized storage options, additional shelving, or specific accessories, the CPB can be configured to optimize efficiency in virtually any workspace.
This article was originaly written for the NTMA newsletter
Laser marking offers more flexible technology over chemical etching, which it most commonly replaces. Programming through the software provides the ability to quickly change marking details without having to print a mask specific to each marking file. Upgrading from dot peen can prove beneficial, however for applications where stress fractures might be a concern, you may want to think again.
Understanding Marking Areas
Within the laser marking solutions you will find different power sources that are specific to the types of materials you need to mark. Fiber sources are most suited for metals and some plastics, while CO2 sources best serve organic materials like wood, leather, and glass, along with some other plastics. Applications where heat may impact the product, or high contrast is needed there are other specialized laser sources such as UV, Green, Mopa and Solid State.
When referring to laser marking systems, the "marking area" is the maximum surface area on which the laser can engrave, etch, or mark at one time. This area is crucial for determining the size of the designs or texts that can be applied without repositioning the material. The size of this marking area is largely determined by the lens that is used in the laser system.
Standard Marking Area
The industry standard for a marking area is often cited as 4 inches by 4 inches (approximately 102mm x 102mm). This size is suitable for a wide range of applications, offering a good balance between size and precision for many products and components. However, specific requirements can vary, and so laser systems are equipped with lenses that can offer both smaller and larger marking areas.
Role of the Lens
The lens in a laser marking system functions similarly to a lens in a camera or a magnifying glass. It focuses the laser beam to a precise point on the material's surface. The characteristics of the lens, including its focal length, determine the size of the marking area and how finely the laser can focus.
- Smaller Lenses: These can focus the laser beam to a very fine point, allowing for detailed marking on a smaller area. They are ideal for applications requiring high precision and fine details.
- Larger Lenses: Lenses designed to cover a larger marking area can focus the laser over a wider surface. While they allow for marking larger designs or texts, the focal point is less concentrated compared to smaller lenses. This means that while you can mark larger areas, the level of detail might be slightly reduced compared to using a smaller lens.
Impact on Focal Distance
The focal distance is the distance between the lens and the material being marked. It is critical for achieving clear, precise marks:
- With larger lenses, the focal distance increases. This is because the lens needs to be further away from the material to correctly focus the laser beam over the larger area. A longer focal distance can lead to variations in the intensity and distribution of the laser's power across the marking area, which can affect the uniformity and quality of the mark.
- Dispersing Power Differently: As the focal distance increases with larger lenses, the laser's energy can be dispersed over a wider area. This dispersion can result in variations in mark depth and quality, especially at the edges of the marking area. It's crucial to adjust the laser's power and speed settings accordingly to ensure consistent results across the entire marking area.
Having the ability to achieve different mark results based on program settings makes laser technology attractive. Ranging from a light surface etch to deep engraving, and annealed marking for contrast you can meet the demands of identification for a multitude of applications with one system – a job shops dream come true. There are quite a number of advantage of using laser technology:
- Versatility Across Materials - Laser technology's ability to work with a wide range of materials is one of its most significant advantages. From metals such as steel and aluminum to plastics, glass, wood, and even delicate fabrics, lasers can achieve precise marks without direct contact. This versatility makes laser systems indispensable in industries like automotive, aerospace, electronics, medical devices, and textiles.
- Precision and Quality - Laser marking offers unparalleled precision, capable of producing highly detailed graphics, texts, and barcodes that are readable and scan-able, even at very small sizes. This precision ensures that even the most intricate logos, intricate patterns, and small font texts are clearly legible, meeting the high-quality standards required in industries like electronics, where component identification is crucial.
- Programmable and Flexible - The ability to quickly change mark details through software programming enhances the flexibility of laser marking. This means you can switch between different marking designs or information without the need for physical tool changes, significantly reducing downtime and increasing production efficiency. It allows for the easy customization of products, making it ideal for short runs or personalized items, which is increasingly popular in consumer goods.
- Durability of Marks - Laser marks are highly resistant to abrasion, heat, and chemicals, making them ideal for products that undergo harsh conditions, such as automotive parts, medical devices, and industrial equipment. This durability ensures that essential information, like serial numbers, safety warnings, and brand logos, remains legible over the product's lifespan.
- Eco-Friendly and Safe - Compared to traditional marking methods, such as ink-based printing or chemical etching, laser marking is more environmentally friendly. It generates no consumables (like inks or acids) and minimal waste, contributing to a cleaner production process. Additionally, as a non-contact method, it reduces the risk of product damage and workplace injuries, aligning with safer manufacturing practices.
- Cost-Effectiveness - While the initial investment in laser technology might be higher compared to traditional marking methods, the long-term benefits significantly offset the cost. Lasers have minimal maintenance requirements and consumable costs, leading to lower operating expenses over time. The efficiency and speed of laser marking can also increase throughput, further enhancing its cost-effectiveness.
- Meeting Regulatory and Compliance Standards - Laser technology can produce high-contrast, permanent marks that are essential for compliance with international standards and regulations across various industries. This includes traceability codes, such as serial numbers and QR codes, which are critical for supply chain management, quality control, and safety recalls.
Many of today’s lasers include user-friendly intuitive software that includes common navigation allowing beginners to get started quickly. This may include preloaded settings based on the type of material, preferred type of mark, and batch size. Typical marking details such as alpha/numeric characters and symbols are available in standard True Type fonts. The ability for marking bar codes increases to include 1D and 2D codes in a variety of formats, where programmable dot peen systems only allow for 2D codes. For more experienced laser programmers, the ability to access the background tools for deeper dives into the software may be the key factor when evaluating the software capabilities.
Logo Importing and Data Entry
Importing logos is a frequent request. Most lasers will accept standard formats such as .jpeg, .bitmap and .eps, however some software platforms may require files be converted to a specific format. Job shops looking to expand through contract marking may face time spent converting file formats from what customers provide to what the laser will accept.
Entering the data into the software becomes important when the data changes often. To optimize the accuracy bar code scanning information from work orders removes transposing characters or placing data in the incorrect fields. Most software platforms will also allow entering data from spreadsheets optimizing throughput of items with multiple fields such as nameplates. Yet other times, interfacing with a host computer for data entry streamlines the data entry real-time.
This leads to the types of workstations to consider, and safety is a key factor. For the sake of this article the focus is on a Galvo arrangement. A Galvo arrangement, short for "galvanometer arrangement," in the context of laser marking and engraving, refers to a system that utilizes galvanometer scanners to steer the laser beam across the target material's surface. These scanners contain mirrors that rapidly oscillate to reflect the laser beam in precise patterns, enabling the laser to etch, mark, or engrave with high speed and accuracy. This system contrasts with other types of laser positioning systems, such as gantry systems, which move the laser head or the workpiece mechanically over a fixed path.
Sometimes Gantry style laser systems are more favorable for large batches of small parts. In Galvo arrangements Class I enclosed workstations meet OSHA standards for light-tight environments protecting the operators and area workers from stray beams. Laser providers typically offer a standard enclosure, and some can build a customized cabinet. Third-party automation organizations can also assist with custom enclosures and installations.
Some key features of the enclosures to consider include the size and weight of parts being presented to the workstation, along with the access to the internal chamber. Manually operated, motorized and programmable doors are options with most laser suppliers. The ability to mark larger parts may require looking closely at the Z-axis, which is especially important to consider for proper focal distance. Options to automate the Z-axis are invaluable when part sizes change frequently and insure quick setup with accurate settings. While fixture requirements differ from impact marking, the tooling in laser applications assist with proper placement of the part for the marking process. Stability of the part during the marking process is more important than having it securely held. When available, T-slot bases offer the most flexibility for quick changeovers.
Some shops choose to work without the enclosure in a Class IV arrangement. While these workstations offer greater flexibility with part sizes, they present the need for extra attention to safety in the area the laser is set up. The operator should be equipped with safety lens to suit the wavelength of the laser source. Preferably Class IV arrangements are placed in an area enclosed with laser safety barriers, if not in a room dedicated to laser marking.
Maintenance and Partner Selection
Another favorable feature of laser marking is the minimal maintenance requirements. By keeping the lens clean and the internal chamber of the enclosure free of debris and fumes from the marking process clear, legible mark results can be achieved consistently. A good air filtration system aids in this maintenance process.
As you consider the partner for your project you want to explore the depth of their marking experience. Some partners are specific to laser marking, while others have a broader background in direct-part marking applications. The size of the organization will provide some indication of their ability to meet delivery and support post-sale issues. During the exploration period you will want to have test marking done on your materials and spend some time to be acquainted with their software. There are a lot of companies offering laser marking solutions, and like machine shops, they are not all the same. Choose wisely.
AuthorS
There are variety of authors who write the articles including marking manufacturers. You'll find a lot of technical imformation, application stories and new product releases here. Be sure and click a category below that interests you to search it.
Archives
December 2024
November 2024
October 2024
September 2024
August 2024
July 2024
June 2024
May 2024
April 2024
March 2024
February 2024
January 2024
December 2023
November 2023
October 2023
September 2023
August 2023
July 2023
June 2023
May 2023
April 2023
March 2023
February 2023
January 2023
November 2022
October 2022
September 2022
August 2022
July 2022
May 2022
March 2022
December 2021
November 2021
September 2021
August 2021
July 2021
May 2021
March 2021
February 2021
January 2021
December 2020
July 2020
June 2020
May 2020
April 2020
March 2020
February 2020
January 2020
December 2019
November 2019
October 2019
September 2019
August 2019
July 2019
June 2019
April 2019
March 2019
January 2019
December 2018
November 2018
October 2018
September 2018
August 2018
July 2018
June 2018
May 2018
April 2018
March 2018
February 2018
January 2018
December 2017
October 2017
September 2017
July 2017
June 2017
May 2017
April 2017
December 2016
September 2016
August 2016
July 2016
June 2016
May 2016
April 2016
February 2016
January 2016
August 2015
October 2014
July 2010
Categories
All
AFS Medtalcasting Congress
AFS Pittsburgh
Area Tool
Arromark
Automator
Benson Foundry
Bepop
BizMix
Boss Buddy
Bots IQ
Branding Irons
Case Study
Cembre
Clamping
Complete Packaging Workbench (CPB)
Covid
Date Codes
Design 2 Part
Direct Part Marking (DPM)
Dot Peen
Durable Mecco
Duraloy
EBS
EBS 1600
EBS Ink Jet
Embossing Dies
Flexpak
Foundry Society
Foundry Solutions
Fundamentals
Gravotech
Grip-Lock Vise
Handjet
Handstamp
Hexacon
HFO Demo Day
Honeywell
Hot Stamping
IMTS
ITT Gould Pumps
JetStamp
Kaizen
Labeling
Laser Marking
Laurie Barcaskey
Leading Marks
LEDLenser
Manufacturing Expo
Marking
Marking Indsutry Magazine
Max USA
Mfg Advanced Expo
MFG Day
Mitee Bite
Modern Casting
Modern Machine Shop
Nameplates
NTMA
OSHA Compliance
Pack Expo
Pitbull Clamps
Pitt Chem Day
Presentations
Pro-Line
Promotions
Reiner
Reiner Jetstamp 1025
Rising Rust Belt
Roll Dies
Scanners
SDS & MSDS
Signage
Stamping Press
Steel Stamps
Supply Chain
Tags
Tapmatic
Tapmatic MH Marking Head
TBH
TBH BF -Series
TBH GL-Series
TBH LN200
Tech Article
Technifor
Technomark
Testimonials
Thermal Printing
Traceability
Trade Shows
Unique Device Identification (UDI)
Valmont Coatings
Videos
WBENC - Women’s Business Enterprise National Council
WBE Women’s Business Enterprise
WBE - Women’s Business Enterprise
Workholding
WOSB - Women Owned Small Business
X-Series Clamps
Zuess Marking