Fundamentals of Direct Part Marking
In essence, Direct Part Marking (DPM) is applying identification that lasts from cradle to grave and will sustain very rugged environments. Many US government agencies are making unique device identification (UDI) and direct part marking (DPM), mandatory. The private sector, from automotive manufacturers to medical offices have been using DPM more and more as they have embraced the Deming Principles of TQM.
Direct Part Marking is used most frequently when marks are needed on a variety metals, plastics and wood. Common equipment solutions range from traditional hand stamping processes to cutting edge technology of fiber laser marking. Direct part marking is often a less costly alternative to purchasing RFID tags.
When to Choose Direct Part Marking
Direct Part Marking Options
2D Codes: Most Popular for Direct Part Marking
In most cases, direct part marking applications use two-dimensional (2D) barcodes such as Datamatrix or QR Code, which carry much more data than linear (1D) barcodes. By using 2D barcodes, manufacturers can also identify very small items and parts.
2D codes can pack a large amount of data as opposed to linear codes because they can carry data in two directions on the code vs. just one. To give you an idea of the relative size, a 1D barcode can store around 25 characters up to about 80 characters depending on whether it’s Code 128 or Code 39, but a 2D code can store up to 2,000 characters.
In the automotive sector, there is an established standard (AIAG B11) for direct part marking, and a number of large auto OEMs like Ford require suppliers of certain components to use DPM for part traceability.
Manufacturers like to use the 2D code not only for the storage capacity, but for their relative size as well (square vs. rectangular). The flexibility of a 2D code allows for the variation in the amount of information stored in the barcode as well as the size of the item being marked. The most popular uses of the mark are for applications that require:
Kurt J. Lesker Company Finds Success With New Gravotech Portable Dot Peen Machine
Kurt J. Lesker Company® (KJLC®) is the leading global provider of high-quality vacuum equipment, that services the LEDs, Optics, UHV/Synchrotrons, Electronics, Wear and Decorative Coatings and R&D markets.
Leading Marks tested and installed a Gravotech XM500 ENv2 LM portable dot peen part marking system. The Gravotech - Technifor XM500 is a lightweight and robust portable marking machine with an ultra-compact design that allows you to mark where you want, when you want. It can be used for marking small and large parts as well as parts with complex shapes and difficult to access areas. Combined with the new XCOM Control Unit, the XM500 is the most comfortable and intuitive marking machine on the market!
According to Roxanne Shurtz, CNC Supervisor at Kurt J. Lesker Company, "Leading Marks was able to answer any questions that I had. The technical support was knowledgeable and efficient. I appreciated Leading Mark’s quick response time, knowledge of products, and product availability."
Our new Gravotech, handheld dot peen tool gives us the ability to quickly change our marking needs from job to job. The production staff finds it easy to understand and use. I would recommend Leading Marks because of their outstanding customer service and knowledge. They offer innovative products and ideas."
TRC Services Inc. offers a full suite of Sucker Rod Products and Services is designed to help your rod pumping operation work more efficiently in the most cost-effective manner.
"We found Leading Marks through a web search as we looked to improve our current dot peen equipment as we implemented the marking of the API monogram to our products." said Stephen Ewing, Quality Manager at
Total Rod Concepts (aka TRC Services Inc).
"We would absolutely recommend Laurie Barcaskey of Leading Marks to other companies that have marking and traceability challenges because the customer service before and after the sale and the ongoing technical support is fantastic. The products are top of the line and performance has changed our processing for the better."
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