• Home
  • About
  • Marking Basics
  • Line Card
    • Companies
    • Products
  • Marking
    • Arro-Mark
    • Boss Buddy
    • Durable Mecco
    • EBS Ink Jet
    • FlexPackPro
    • Gravotech
    • MAX USA
    • Reiner
    • Tapmatic
    • Technomark
    • Zeus
  • Industrial
    • Hexacon
    • Honeywell
    • Mitee Bite
    • Proline
    • TBH GmbH
  • News
  • Contact
LEADING MARKS
  • Home
  • About
  • Marking Basics
  • Line Card
    • Companies
    • Products
  • Marking
    • Arro-Mark
    • Boss Buddy
    • Durable Mecco
    • EBS Ink Jet
    • FlexPackPro
    • Gravotech
    • MAX USA
    • Reiner
    • Tapmatic
    • Technomark
    • Zeus
  • Industrial
    • Hexacon
    • Honeywell
    • Mitee Bite
    • Proline
    • TBH GmbH
  • News
  • Contact

NEWS

Fundamentals of Laser Marking

5/15/2024

0 Comments

 
by Laurie Barcaskey

This article was originaly written for the NTMA newsletter

Laser Marking Foaming effect on plastics
Laser Marking: Foaming effect on plastics
​If you are considering adding or upgrading your marking process, laser technology might serve you well. However, the investment requires doing some homework to ensure the system you choose will optimize your capabilities and allow room to grow. Whether looking for a dedicated workstation or integrating the marking into a production line, identifying the primary features to fit your budget need consideration. Finding the best partner to provide the solution becomes important. What one machine shop finds suitable for them does not always prove the best for another shop.

Laser marking offers more flexible technology over chemical etching, which it most commonly replaces. Programming through the software provides the ability to quickly change marking details without having to print a mask specific to each marking file. Upgrading from dot peen can prove beneficial, however for applications where stress fractures might be a concern, you may want to think again.

Understanding Marking Areas
Within the laser marking solutions you will find different power sources that are specific to the types of materials you need to mark. Fiber sources are most suited for metals and some plastics, while CO2 sources best serve organic materials like wood, leather, and glass, along with some other plastics. Applications where heat may impact the product, or high contrast is needed there are other specialized laser sources such as UV, Green, Mopa and Solid State.

When referring to laser marking systems, the "marking area" is the maximum surface area on which the laser can engrave, etch, or mark at one time. This area is crucial for determining the size of the designs or texts that can be applied without repositioning the material. The size of this marking area is largely determined by the lens that is used in the laser system.

Standard Marking Area
The industry standard for a marking area is often cited as 4 inches by 4 inches (approximately 102mm x 102mm). This size is suitable for a wide range of applications, offering a good balance between size and precision for many products and components. However, specific requirements can vary, and so laser systems are equipped with lenses that can offer both smaller and larger marking areas.

Role of the Lens
The lens in a laser marking system functions similarly to a lens in a camera or a magnifying glass. It focuses the laser beam to a precise point on the material's surface. The characteristics of the lens, including its focal length, determine the size of the marking area and how finely the laser can focus.
  • Smaller Lenses: These can focus the laser beam to a very fine point, allowing for detailed marking on a smaller area. They are ideal for applications requiring high precision and fine details.
  • Larger Lenses: Lenses designed to cover a larger marking area can focus the laser over a wider surface. While they allow for marking larger designs or texts, the focal point is less concentrated compared to smaller lenses. This means that while you can mark larger areas, the level of detail might be slightly reduced compared to using a smaller lens.

Impact on Focal Distance
The focal distance is the distance between the lens and the material being marked. It is critical for achieving clear, precise marks:
  • With larger lenses, the focal distance increases. This is because the lens needs to be further away from the material to correctly focus the laser beam over the larger area. A longer focal distance can lead to variations in the intensity and distribution of the laser's power across the marking area, which can affect the uniformity and quality of the mark.
  • Dispersing Power Differently: As the focal distance increases with larger lenses, the laser's energy can be dispersed over a wider area. This dispersion can result in variations in mark depth and quality, especially at the edges of the marking area. It's crucial to adjust the laser's power and speed settings accordingly to ensure consistent results across the entire marking area.
The choice of lens impacts both the size of the marking area and the quality of the marks produced. Understanding the relationship between the lens size, focal distance, and laser power distribution is essential for optimizing laser marking processes to achieve the desired outcomes on various materials and for different applications.
TG400 Laser Mark Plastic
Advantages of Laser Technology
Having the ability to achieve different mark results based on program settings makes laser technology attractive. Ranging from a light surface etch to deep engraving, and annealed marking for contrast you can meet the demands of identification for a multitude of applications with one system – a job shops dream come true. There are quite a number of advantage of using laser technology:
  • Versatility Across Materials - Laser technology's ability to work with a wide range of materials is one of its most significant advantages. From metals such as steel and aluminum to plastics, glass, wood, and even delicate fabrics, lasers can achieve precise marks without direct contact. This versatility makes laser systems indispensable in industries like automotive, aerospace, electronics, medical devices, and textiles.
  • Precision and Quality - Laser marking offers unparalleled precision, capable of producing highly detailed graphics, texts, and barcodes that are readable and scan-able, even at very small sizes. This precision ensures that even the most intricate logos, intricate patterns, and small font texts are clearly legible, meeting the high-quality standards required in industries like electronics, where component identification is crucial.
  • Programmable and Flexible - The ability to quickly change mark details through software programming enhances the flexibility of laser marking. This means you can switch between different marking designs or information without the need for physical tool changes, significantly reducing downtime and increasing production efficiency. It allows for the easy customization of products, making it ideal for short runs or personalized items, which is increasingly popular in consumer goods.
  • Durability of Marks - Laser marks are highly resistant to abrasion, heat, and chemicals, making them ideal for products that undergo harsh conditions, such as automotive parts, medical devices, and industrial equipment. This durability ensures that essential information, like serial numbers, safety warnings, and brand logos, remains legible over the product's lifespan.
  • Eco-Friendly and Safe - Compared to traditional marking methods, such as ink-based printing or chemical etching, laser marking is more environmentally friendly. It generates no consumables (like inks or acids) and minimal waste, contributing to a cleaner production process. Additionally, as a non-contact method, it reduces the risk of product damage and workplace injuries, aligning with safer manufacturing practices.
  • Cost-Effectiveness - While the initial investment in laser technology might be higher compared to traditional marking methods, the long-term benefits significantly offset the cost. Lasers have minimal maintenance requirements and consumable costs, leading to lower operating expenses over time. The efficiency and speed of laser marking can also increase throughput, further enhancing its cost-effectiveness.
  • Meeting Regulatory and Compliance Standards - Laser technology can produce high-contrast, permanent marks that are essential for compliance with international standards and regulations across various industries. This includes traceability codes, such as serial numbers and QR codes, which are critical for supply chain management, quality control, and safety recalls.


Picture
Software and Usability
Many of today’s lasers include user-friendly intuitive software that includes common navigation allowing beginners to get started quickly. This may include preloaded settings based on the type of material, preferred type of mark, and batch size. Typical marking details such as alpha/numeric characters and symbols are available in standard True Type fonts. The ability for marking bar codes increases to include 1D and 2D codes in a variety of formats, where programmable dot peen systems only allow for 2D codes. For more experienced laser programmers, the ability to access the background tools for deeper dives into the software may be the key factor when evaluating the software capabilities.

​Logo Importing and Data Entry
Importing logos is a frequent request. Most lasers will accept standard formats such as .jpeg, .bitmap and .eps, however some software platforms may require files be converted to a specific format. Job shops looking to expand through contract marking may face time spent converting file formats from what customers provide to what the laser will accept.

Entering the data into the software becomes important when the data changes often. To optimize the accuracy bar code scanning information from work orders removes transposing characters or placing data in the incorrect fields. Most software platforms will also allow entering data from spreadsheets optimizing throughput of items with multiple fields such as nameplates. Yet other times, interfacing with a host computer for data entry streamlines the data entry real-time.
Alphanumérique laser curve
An example of laser marking on a curved surface
Workstation Types and Safety
This leads to the types of workstations to consider, and safety is a key factor. For the sake of this article the focus is on a Galvo arrangement. A Galvo arrangement, short for "galvanometer arrangement," in the context of laser marking and engraving, refers to a system that utilizes galvanometer scanners to steer the laser beam across the target material's surface. These scanners contain mirrors that rapidly oscillate to reflect the laser beam in precise patterns, enabling the laser to etch, mark, or engrave with high speed and accuracy. This system contrasts with other types of laser positioning systems, such as gantry systems, which move the laser head or the workpiece mechanically over a fixed path.

Sometimes Gantry style laser systems are more favorable for large batches of small parts. In Galvo arrangements Class I enclosed workstations meet OSHA standards for light-tight environments protecting the operators and area workers from stray beams. Laser providers typically offer a standard enclosure, and some can build a customized cabinet. Third-party automation organizations can also assist with custom enclosures and installations.

Some key features of the enclosures to consider include the size and weight of parts being presented to the workstation, along with the access to the internal chamber. Manually operated, motorized and programmable doors are options with most laser suppliers. The ability to mark larger parts may require looking closely at the Z-axis, which is especially important to consider for proper focal distance. Options to automate the Z-axis are invaluable when part sizes change frequently and insure quick setup with accurate settings. While fixture requirements differ from impact marking, the tooling in laser applications assist with proper placement of the part for the marking process. Stability of the part during the marking process is more important than having it securely held. When available, T-slot bases offer the most flexibility for quick changeovers.


Some shops choose to work without the enclosure in a Class IV arrangement. While these workstations offer greater flexibility with part sizes, they present the need for extra attention to safety in the area the laser is set up. The operator should be equipped with safety lens to suit the wavelength of the laser source. Preferably Class IV arrangements are placed in an area enclosed with laser safety barriers, if not in a room dedicated to laser marking.
​
​
Maintenance and Partner Selection
Another favorable feature of laser marking is the minimal maintenance requirements. By keeping the lens clean and the internal chamber of the enclosure free of debris and fumes from the marking process clear, legible mark results can be achieved consistently. A good air filtration system aids in this maintenance process.

​As you consider the partner for your project you want to explore the depth of their marking experience. Some partners are specific to laser marking, while others have a broader background in direct-part marking applications. The size of the organization will provide some indication of their ability to meet delivery and support post-sale issues. During the exploration period you will want to have test marking done on your materials and spend some time to be acquainted with their software. There are a lot of companies offering laser marking solutions, and like machine shops, they are not all the same. Choose wisely.
This article is part of the Fundamentals Series, a collection of in-depth guides covering essential marking technologies and processes. Explore the full series here to gain deeper insights into industrial marking solutions.
0 Comments

Fundamentals of Signage Machines

3/12/2024

0 Comments

 
Machines that Make the Signs for the Times
Whether it is the elegant requirements of architectural signs, meeting ADA (Americans with Disabilities ACT) wayfinding requirements, or durable safety signs that survive rugged environments how you make the sign matters.
​
Leading Marks is an authorized distributor of the GravoTech engraving systems and the MAX USA Bepop 4-color thermal printers. Specializing in identification requirements, Leading Marks believes in presenting options that allow the customer options to meet the expectations of the job and work within the available budget for the capital investment.

Engraving Machines

GravoTech, a leader of direct part marking machinery, offers a complete line of rotary and laser engraving machines. ​The rotary systems come in compact units for simple tasks of creating small legend plates, switch plates and more.
IS200: Small engraving machine that is rotary and portable
IS200: Small engraving machine that is rotary and portable
Larger rotary engravers have varying field size for larger signs – and are great for light duty routing decorative designs specific to architectural projects.

The GravoTech gantry lasers support the engraving a wide range of materials. The CO2 or fiber laser sources fulfill needs of cutting and engraving with power sources starting at 25W up to 150W. Systems with a combination of sources are also available.

Leading Marks also supports engraving requirements post sale with sign holders, modular frames, engraving materials and other associated supplies.
Gravotech LS100 EX: The signage and small series CO2 laser machine
Gravotech LS100 EX: The signage and small series CO2 laser machine

Thermal Printers

​Safety signage and labeling is a critical part of the safety process for manufacturing and construction alike — especially for specialty contractors such as electrical and mechanical. ANSI and OSHA requirements give guidelines to help identify areas where danger or caution should be exercised during operation and/or maintenance of equipment.
Picture
Max USA CPM-200GU 8 inch Wide Sign and Label Printing & Cutting Machine with process color capability
The MAX USA thermal printers can be found in manufacturing facilities, chemical plants, educational & health care facilities and many more places of operations. MAX USA has been recognized worldwide as a leader of industrial tools and office products.
​
The Bepop printers enable you to respond immediately when safety incidents occur – no more waiting for outsourced items or needs to purchase minimum quantities.
  • Safety signage
  • Evacuation Maps
  • Shadow boards
The 4-color MAX USA Bepop printers are available in two sizes: 4” and 8”. An investment in either machine allows you to make signs on-demand. They even allow you to cut to size.

Signs to Go

If you are not sure investing in capital equipment for your label and sign needs makes sense, Leading Marks also provides stocked and made-to-order solutions too. When these needs arise, it is always helpful to understand your needs.

​It is also helpful to know the environment for which the label and sign will be used, and the driving need for it. With this information we can recommend the applicable material the sign should be made of meeting ANSI and OSHA requirements. Artwork in digital format expedites the ability to respond quickly.

Common standard and customized signs are available for biohazard and hazardous materials, safety, first aid, lockout tagout, machine operation and personal protection. Even rugged applications for aerial, pipelines, substations, traffic signals and other rugged industrial or construction site requirements.
This article is part of the Fundamentals Series, a collection of in-depth guides covering essential marking technologies and processes. Explore the full series here to gain deeper insights into industrial marking solutions.
0 Comments

Fundamentals of Laser Marking

1/24/2023

0 Comments

 
Created via Chat GPT, Edited by Bernard Martin
Laser marking is a process in which a laser beam is used to mark or engrave an object. The laser beam is directed at the surface of the object, and the energy from the beam causes a change in the surface material, resulting in a permanent mark.

There are several types of laser marking, including annealing, engraving, and foaming. The type of laser used, the material being marked, and the desired outcome will determine the specific process and technique used for laser marking.

​Common materials that can be laser marked include metals, plastics, and ceramics. Laser marking is often used in industrial settings for product identification, traceability, and branding.
Fundamentals of Laser Marking
Image created by https://deepai.org/
The term "laser" stands for "Light Amplification by Stimulated Emission of Radiation," which summarizes quite well exacty how lasers work. Light particles, called photons, are excited with an electrical current, causing them to emit energy in the form of light. This light forms the laser beam.

The principle of industrial traceability by laser engraving is based on a beam of high intensity laser focused and then directed towards the part to be marked.  Its orientation is ensured by a galvanometric head composed of two mirrors. When a laser beam hits a part's surface, the energy is transferred in the form of heat, creating black, white, and sometimes colored marks.

In manufacturing, Lasers  are a permanent, a precise and qualitative marking solution for part identification and traceability. Different applications may require different marking techniques such as engraving, staining, removing, annealing, and foaming are the most common marking methods. Each laser marking procedure will have its own unique advantages and disadvantages, depending on the materials being used and the quality requirement.

Types of Materials to Laser Mark

Picture
image created using https://deepai.org/
Many different types of materials can be laser marked, including:
  • Metals: Stainless steel, aluminum, brass, and titanium are common materials that can be laser marked. The laser beam melts or vaporizes the metal, creating a permanent mark.
  • Plastics: Many different types of plastics can be laser marked, including polycarbonate, ABS, and polyamide. The laser beam causes the surface of the plastic to change color, creating a contrast between the marked and unmarked areas.
  • Ceramics: Ceramic materials can be laser marked by removing a thin layer of the surface material. This creates a contrast between the marked and unmarked areas, making the mark visible.
  • Glass: Laser marking on glass is done by a process called scribing, which involves using a laser beam to create a crack in the surface of the glass.
  • Wood: Wood materials can be laser marked by burning the surface of the wood, resulting in a dark mark on a light background.
  • Some fabrics: Laser marking can be used to print on fabrics such as denim, cotton, polyester, etc.
It is important to note that not all materials are suitable for laser marking, as the energy from the laser beam can cause damage to some materials. Additionally, the type of laser used and the specific laser marking process will be determined by the material being marked, as well as the desired outcome.

What Kinds of Marks

Picture
image created using https://deepai.org/
Laser marking Is used in many industries including  automotive, aeronautics, energy, metallurgy, medical, agriculture, agri-food, defense, electronics, railway, lifting and public works, mechanics, motorcycles, heavy trucks and numerous others.

Laser marking can be used to create a variety of marks, including:
  1. Text: Laser marking can be used to engrave text, such as product information, serial numbers, or branding, onto the surface of an object.
  2. Barcodes and QR codes: Laser marking can be used to create barcodes and QR codes, which can be used for product identification and tracking.
  3. Logos and graphics: Laser marking can be used to engrave logos and graphics onto the surface of an object, such as company logos or product images.
  4. Serial numbers: Laser marking can be used to engrave serial numbers onto the surface of an object, which can be used for product identification, tracking, and traceability.
  5. Data matrix codes: Laser marking can be used to create Data matrix codes, which are a type of two-dimensional barcode that can store a large amount of information in a small space.
  6. Deep engraving: This type of laser marking is used to create three-dimensional marks in the surface of an object, and can be used to create detailed images or text.
  7. Cutouts and shapes: Laser cutting can be used to create intricate cuts and shapes in materials, such as fabrics, plastics, metals and even wood.
  8. Micro-text: Laser marking can be used to create very small text that is difficult to read with the naked eye, but can be read with a microscope.
The specific type of mark that is made with a laser will depend on the material being marked, the desired outcome, and the type of laser that is being used.

Types of Laser Marking

Picture
Examples of Laser Marking. Image created by https://deepai.org/machine-learning-model/text2img
There are several types of laser marking that can be done, including:
  • Annealing: This type of laser marking involves using a laser beam to heat a metal surface, causing a change in the color of the metal. This type of marking is often used on stainless steel and titanium.
  • Engraving: This type of laser marking involves removing a small amount of material from the surface of an object, creating a permanent mark. This type of marking is often used for product identification, traceability, and branding.
  • Foaming: This type of laser marking involves using a laser beam to create small bubbles on the surface of a plastic material, creating a contrasting mark. This type of marking is often used for product identification, traceability, and branding.
  • Scribing: This type of laser marking involves using a laser beam to create a crack in the surface of a material such as glass. This type of marking is often used for product identification, traceability, and branding.
  • Ablating: This type of laser marking involves using a laser beam to remove a small amount of material from the surface of an object, creating a permanent mark. This is commonly used in the aerospace, automotive, and medical device industries for product identification, traceability, and branding.
  • Color change: This type of laser marking involves using a laser beam to change the color of the surface of a material. This is commonly used in the packaging and labeling industry for product identification, traceability, and branding.
  • Deep engraving: This type of laser marking is used to create three-dimensional marks in the surface of an object, and can be used to create detailed images or text.
  • Laser cutting: This type of laser marking involves using a laser beam to cut materials, such as fabrics, plastics, metals and even wood.
  • The type of laser marking that is used will depend on the material being marked and the desired outcome.

What Industries is Laser Marking Most Commonly Used?

Laser marking is used in a wide range of industries, including:
  1. Manufacturing: Laser marking is commonly used in the manufacturing industry for product identification, traceability, and branding. This includes marking product information, serial numbers, and company logos onto the surface of products.
  2. Aerospace and Defense: Laser marking is used in the aerospace and defense industries for product identification and traceability, such as marking serial numbers and other information onto aircraft parts.
  3. Automotive: Laser marking is used in the automotive industry for product identification and traceability, such as marking serial numbers and other information onto car parts.
  4. Medical Device: Laser marking is used in the medical device industry for product identification and traceability, such as marking serial numbers and other information onto medical devices.
  5. Electronics: Laser marking is used in the electronics industry for product identification and traceability, such as marking serial numbers and other information onto electronic devices.
  6. Jewelry: Laser marking is used in the jewelry industry for product identification and traceability, such as marking serial numbers and other information onto jewelry.
  7. Packaging and labeling: Laser marking is used in the packaging and labeling industry for product identification and traceability, such as marking serial numbers and other information onto packaging and labels.
  8. Textile: Laser marking is used in the textile industry for product identification and traceability, such as marking serial numbers and other information onto fabrics.
  9. Wood and stone: Laser marking is used in the wood and stone industry for product identification and traceability, such as marking serial numbers and other information onto wood and stone products.
The specific use of laser marking in an industry will depend on the nature of the product and the needs of the industry for identification, traceability and branding.
This article is part of the Fundamentals Series, a collection of in-depth guides covering essential marking technologies and processes. Explore the full series here to gain deeper insights into industrial marking solutions.
0 Comments

Fundamentals of Steel Stamps and Dies

11/30/2022

0 Comments

 
There are lots Steel Stamps and Dies available off-the-shelf to meet many of your everyday needs. But when you need something custom or unique, it's good to know that we can have that made for you too!  Here are some things to things you should know about steel stamps and dies. 
Stamping Dies
An example of a stamping die
Steel stamps and marking dies are custom engineered for identifying a variety of industrial products. Every die blank is machined to the user's specifications. Custom dies satisfy any user requirement for marking machines, punch presses, press brakes and other machines.
​

Custom stamps can be made for marking on flat, curved, concave or convex surfaces - for stamping part numbers, patent numbers, trade names, trademarks, special lettering or other data. 

Embossing Dies

Steel embossing and coining dies are most often used in the sheet metal industry
This process can be made by means of matched male and female roller dies, or by passing sheet or a strip of metal between rolls of the desired pattern. It is often combined with foil stamping to create a shiny, 3D effect.

These male and female dies produce permanent and legible raised letters, including trademarks, code symbols, ornamental patterns, or virtually any specific design, on various gauges of sheet metals.
Embossing Die
There are some pretty hot examples of embossing dies.

Roll Dies

For marking parts being machined on an engine lathe, turret lathe or screw machine, these rolls can be made for one or more lines of interchangeable type, or with combinations of solid logotypes and individual characters.
​Roll dies can be made for one or multiple of interchangeable type and customized with combinations of solid logotypes and individual characters.

​You can also get a  number of character options including:
  • Sharp face
  • Low stress round
  • Low stress dot
  • Flat face
  • Concave face
  • Convex or spherical 
Roll Die marking parts machined engine lathe turret lathe screw CNC  machine
Steel roll dies offer users a number of advantages. One of the most apparent advantages of steel is life span. Steel is a durable material that offers users a long service life, making steel roll dies a cost effective solution. 
​

Steel roll dies also create clear, permanent marks and are strong enough to mark a wide range of materials such as metal, plastic and wood. 

Custom Steel Stamps, Inserts, Segments and Dies

You can also get custom steel stamps, steel inserts, steel segments, shank stamps and various stamping dies that allow you to direct part mark just about anything.
​

Custom stamps, inserts, and segments can be made for marking on flat, curved, concave or convex surfaces - for stamping part numbers, patent numbers, trade names, trademarks, special lettering or other data.
This video shows how Monolith Knives use metal dies and a press to put a makers mark into a knife blank before hardening the blade steel.
This article is part of the Fundamentals Series, a collection of in-depth guides covering essential marking technologies and processes. Explore the full series here to gain deeper insights into industrial marking solutions.
0 Comments

Fundamentals of Direct Part Marking

11/17/2021

0 Comments

 
Steel marking dies
When people think of direct part marking the first thing the often comes to mind is steel marking dies
In essence, Direct Part Marking (DPM) is applying identification that lasts from cradle to grave and will sustain very rugged environments. Many US government agencies are making unique device identification (UDI) and direct part marking (DPM), mandatory. The private sector, from automotive manufacturers to medical offices have been using DPM more and more as they have embraced the Deming Principles of TQM. 

​Direct Part Marking is used most frequently when marks are needed on a variety metals, plastics and wood. Common equipment solutions range from traditional hand stamping processes to cutting edge technology of fiber laser marking. Direct part marking is often a less costly alternative to purchasing RFID tags.

When to Choose Direct Part Marking

Picture
  • The part is too small for a barcode label
  • The item will be exposed to environmental conditions that traditional labeling may not withstand
  • When it could be more cost effective to DPM over barcode labels
  • If identification or data must be tracked throughout the life of the item
  • If the item could be marked during the manufacturing process
  • The ability to track items in high-temperatures and other harsh environments
  • Providing more accurate and reliable part identification
  • Preventing errors in just-in-sequence production
  • Eliminating manual data collection approaches for inspections, inventories, and maintenance reports
  • Ensuring the lifetime traceability of each part
  • Enabling track-and-trace initiatives that provide chain-of-custody tracking and protect against product diversion
  • Reducing or eliminating counterfeit parts by providing end-to-end traceability using a method that is difficult to duplicate, and doesn’t rely on package marking
  • Enabling more comprehensive inventory management

Direct Part Marking Options

Gravotech laser marking
Laser marking
  • Traditional options range from steel hand stamps and holder/type arrangements to various numbering and impact presses, including roll marking machines
  •  Advanced technologies such as dot peen, scribe and laser marking machines enable marking processes to be done automatically communicating with other manufacturing technologies and allow the addition of machine readable codes for component traceability.

2D Codes: Most Popular for Direct Part Marking

In most cases, direct part marking applications use two-dimensional (2D) barcodes such as Datamatrix or QR Code, which carry much more data than linear (1D) barcodes. By using 2D barcodes, manufacturers can also identify very small items and parts​​.
Dot peen vs vibra peen vs scribe DPM Part markingDot Peen vs Vibra Peen vs Scribe and a 2D QR code
2D codes can pack a large amount of data as opposed to linear codes because they can carry data in two directions on the code vs. just one.  To give you an idea of the relative size, a 1D barcode can store around 25 characters up to about 80 characters depending on whether it’s Code 128 or Code 39, but a 2D code can store up to 2,000 characters.  

In the automotive sector, there is an established standard (AIAG B11) for direct part marking, and a number of large auto OEMs like Ford require suppliers of certain components to use DPM for part traceability.

​Manufacturers like to use the 2D code not only for the storage capacity, but for their relative size as well (square vs. rectangular).  The flexibility of a 2D code allows for the variation in the amount of information stored in the barcode as well as the size of the item being marked.  The most popular uses of the mark are for applications that require:
  1. Traceability
  2. Verification & Error Proofing
  3. Part Identification

This article is part of the Fundamentals Series, a collection of in-depth guides covering essential marking technologies and processes. Explore the full series here to gain deeper insights into industrial marking solutions.
0 Comments

Fundamentals of Labeling

11/28/2018

0 Comments

 
by Laurie Barcaskey
Fundamentals of Labeling BePop 100P1
Labeling allows identification to be applied and maintains component integrity with no deformation to the surface.

Optional adhesives allow the labels to be used in various environments and offer tamper-evident options for security. While there are cost savings in some instances to have labels pre-printed and ready for on-demand application, at other times there is a distinct benefit to printing labels on-demand where label design is done in-house for quick edit corrections or job-specific requirements. 

Printing In-House

In house printing provides flexibility for label details and printing/applying in individual work cells. Volume printing can be maximized through stocking materials for just-in-time printing.
If you want to see some of these tools in action,  check out the video below.

Pre-Printed Labels

sample pre printed label
Pre-printed labels allow you to brand the product with corporate logos and color schemes while heightening the specific product details or cautions associated with their use.

If you are looking for Tags and Nameplates we handle these marking tools too.
This article is part of the Fundamentals Series, a collection of in-depth guides covering essential marking technologies and processes. Explore the full series here to gain deeper insights into industrial marking solutions.

About the Author

Laurie Barcaskey of Leading Marks is an authorized manufacturer’s representative with 30 years of experience and shop floor knowledge of solutions for industrial identification, part traceability and pipe testing. Laurie is the third generation of one of the marking industry’s most innovative and enduring family legacies, tracing back to 1889.

0 Comments

Fundamentals: Challenges of Marking Different Materials

12/14/2016

1 Comment

 
by Laurie Barcaskey
There are some rather unique challenges associated with marking different materials.  Here's a short overview of things to think about.

Metals

Custom Foundary Die
Custom Foundary Die. photo courtesy Durable Mecco.
There are various types of metal marking methods, each of which has its advantages and disadvantages. Three popular types of metal marking include indent, chemical etch, and ink marking. Various methods of marking can be used to mark alpha-numeric, logos or bar codes on metals whether they are bare or painted surfaces – flat or curved surfaces. You can also have an engineered solutions for any kind of mark on any type of metal – from steel pipe to sheet metal to 2D codes, barcodes, large or small character marks, and everything in between.

Plastics

Picture
Plastics require consideration of the chemistry. Hot stamping is most favorable for branding and decorative identification or an application where color contrast is important. Direct indented marks may have challenges for permanence especially if the plastic does not have a memory or if it is too brittle. Labels may not adhere or require very rugged adhesives. Corrosion may be a challenge with inks.

Wood

Variations in woods offer challenges for marking applications. Hard woods result in better direct-part marks, where soft woods may be too porous for good ink marks. Smooth surfaces yield better results when hot stamping or branding. Rugged adhesives for labeling offer longer sustainability especially when used on shipping containers.

Other Materials & Components

Picture
Precious metals can be marked with impact, dot peen or other non-invasive methods, while concrete is best served with inks, and glass with labels. Circuit boards are commonly marked with labels or chemical-etch processes that are being replaced by laser marking. Specialty equipment may require decal kits for branding, as well as serial plates for warranty identification.

Whatever the material substrate to be marked, options are available to suit your requirements and budget.  Leading Marks wants to help you identify solutions and improve your processes.
This article is part of the Fundamentals Series, a collection of in-depth guides covering essential marking technologies and processes. Explore the full series here to gain deeper insights into industrial marking solutions.

About the Author

Laurie Barcaskey of Leading Marks is an authorized manufacturer’s representative with 30 years of experience and shop floor knowledge of solutions for industrial identification, part traceability and pipe testing. Laurie is the third generation of one of the marking industry’s most innovative and enduring family legacies, tracing back to 1889.

1 Comment

Fundamentals of Ink Marking

8/17/2016

0 Comments

 
by Laurie Barcaskey
Fundamentals of Ink Marking Stamps stencils portable devices in line systems
photo courtesy of EBS Inkjet-Systems
Stamps & Stencils, Portable Devices, and In-Line Systems apply marks directly onto product without disturbing the product integrity and eliminates the need to apply labels where adhesive may be a deterrent. Electronic devices provide versatility of changing marking detail quickly and automatically.

Varying ink options provide contrast to the substrate or when needed to define a process designation. Whether your need is in the manufacturing or packaging process, or at the final stage of shipping, current marking devices improve the process where industrial markers and stencils were  common tools of the trade.

  • Stamps & Stencils most commonly used in hand stamping operations with rubber stamps, self-inking stamps or rubber rib-type & rollers. Oil-board or mylar stencils as pre-cut made-to-order or made in-house with manual or computerized machines are inexpensive options for larger text requirements or when applying shipping details.
  • Portable Devices improve the legibility of manual ink stamping operations, as well as enable the marking details to include bar codes for improved traceability.
  • In-Line Systems are most commonly used for automated lines where traceable identification such as batch, heat or product numbers need to span the length of a product, or application of the mark is done while the product travels through the production line.
This article is part of the Fundamentals Series, a collection of in-depth guides covering essential marking technologies and processes. Explore the full series here to gain deeper insights into industrial marking solutions.
0 Comments

Fundamentals of Tags & Nameplates

5/11/2016

0 Comments

 
by Laurie Barcaskey
Picture
Applied to products or assets for quick reference and note industry compliance. These items are available in plastic, metals, leather, paper and cloth with various retaining options such as adhesive, holes for riveting or screwing, wire strings, or other tamper-resistant mechanisms. Nameplate options include: Imprinted, Blank plates, Asset & Security, and RFID.
Picture
  • Barcoded security seal Imprinted can be standard industry legends or made-to-order per customer specific requirements. Imprint can be applied through a variety of methods such as silk-screen, etch, or indent with the option to add variable data to be added later.
  • Blank plates allow marking to be done in-house as needed through hand stamping, semi-automated or automated processes.
  • Asset & Security labeling can be done with pre-printed bar code labels or tags with standard retaining options or security seals to deter tampering.
  • RFID labeling allow human-readable text and graphics to be printed and include an embedded RFID chip that enables traceability for retail compliance or through the manufacturing process.
  • Safety & 5S Shadowboards. ANSI requirements for Cautions, Danger, Notice, Warning labels and signs in automated work cells or evacuation pathways within the facilities, or deeper facility identification of electrical & mechanical systems can be supplied pre-printed with standard messages or custom made-to-order.To compliment 5S Good-housekeeping processes Leading Marks can assist with solutions for your workcell shadow boards and tool identification to insure every tool is in the right place when it is needed. 
If you are looking for labels and labeling systems, we handle these marking tools too.

This article is part of the Fundamentals Series, a collection of in-depth guides covering essential marking technologies and processes. Explore the full series here to gain deeper insights into industrial marking solutions.

About the Author

Laurie Barcaskey of Leading Marks is an authorized manufacturer’s representative with 30 years of experience and shop floor knowledge of solutions for industrial identification, part traceability and pipe testing. Laurie is the third generation of one of the marking industry’s most innovative and enduring family legacies, tracing back to 1889.

0 Comments

Fundamentals of Hot Stamping

2/17/2016

0 Comments

 
by Laurie Barcaskey
hot stamping plastic seals
hot stamped watchbands
Applying identification on to substrates such as plastic, leather and wood for decorative purposes or where other marking methods are not most feasible.   Marking methods represented include: Branding Irons, Presses and Marking Dies & Foils.

  • Branding Irons are available in electric or fire heated. Marking results in indented or darkened impressions. The use of foils that match the substrate enhance the mark appearance.
  • Presses are available with electric temperature control and can be independent work stations or mounted in-line for automated marking with foil feed arrangements.
  • Marking Dies & Foils are customized based on customer requirements. The marking dies are available in magnesium, brass and steel. A wide variety of foil color options available.
This article is part of the Fundamentals Series, a collection of in-depth guides covering essential marking technologies and processes. Explore the full series here to gain deeper insights into industrial marking solutions.

About the Author

Laurie Barcaskey of Leading Marks is an authorized manufacturer’s representative with 30 years of experience and shop floor knowledge of solutions for industrial identification, part traceability and pipe testing. Laurie is the third generation of one of the marking industry’s most innovative and enduring family legacies, tracing back to 1889.

0 Comments
    Picture
    Follow us on LInkedIN for the latest breaking news!

    AuthorS

    There are variety of authors who write the articles including marking manufacturers.  You'll find a lot of technical imformation, application stories and new product releases here.  Be sure and click a category below that interests you to search it.

    Archives

    March 2025
    February 2025
    January 2025
    December 2024
    November 2024
    October 2024
    September 2024
    August 2024
    July 2024
    June 2024
    May 2024
    April 2024
    March 2024
    February 2024
    January 2024
    December 2023
    November 2023
    October 2023
    September 2023
    August 2023
    July 2023
    June 2023
    May 2023
    April 2023
    March 2023
    February 2023
    January 2023
    November 2022
    October 2022
    September 2022
    August 2022
    July 2022
    May 2022
    March 2022
    December 2021
    November 2021
    September 2021
    August 2021
    July 2021
    May 2021
    March 2021
    February 2021
    January 2021
    December 2020
    July 2020
    June 2020
    May 2020
    April 2020
    March 2020
    February 2020
    January 2020
    December 2019
    November 2019
    October 2019
    September 2019
    August 2019
    July 2019
    June 2019
    April 2019
    March 2019
    January 2019
    December 2018
    November 2018
    October 2018
    September 2018
    August 2018
    July 2018
    June 2018
    May 2018
    April 2018
    March 2018
    February 2018
    January 2018
    December 2017
    October 2017
    September 2017
    July 2017
    June 2017
    May 2017
    April 2017
    December 2016
    September 2016
    August 2016
    July 2016
    June 2016
    May 2016
    April 2016
    February 2016
    January 2016
    August 2015
    October 2014
    July 2010

    Categories

    All
    AFS Medtalcasting Congress
    AFS Pittsburgh
    Area Tool
    Arromark
    Automator
    Benson Foundry
    Bepop
    BizMix
    Boss Buddy
    Bots IQ
    Branding Irons
    Case Study
    Cembre
    Clamping
    Complete Packaging Workbench (CPB)
    Covid
    Date Codes
    Design 2 Part
    Direct Part Marking (DPM)
    Dot Peen
    Durable Mecco
    Duraloy
    EBS
    EBS 1600
    EBS Ink Jet
    Embossing Dies
    Flexpak
    Foundry Society
    Foundry Solutions
    Fundamentals
    Gravotech
    Grip-Lock Vise
    Handjet
    Handstamp
    Hexacon
    HFO Demo Day
    Honeywell
    Hot Stamping
    IMTS
    ITT Gould Pumps
    JetStamp
    Kaizen
    Labeling
    Laser Marking
    Laurie Barcaskey
    Leading Marks
    LEDLenser
    Manufacturing Expo
    Marking
    Marking Indsutry Magazine
    Max USA
    Mfg Advanced Expo
    MFG Day
    Mitee Bite
    Modern Casting
    Modern Machine Shop
    Nameplates
    NTMA
    OSHA Compliance
    Pack Expo
    Pitbull Clamps
    Pitt Chem Day
    Presentations
    Pro-Line
    Promotions
    Reiner
    Reiner Jetstamp 1025
    Rising Rust Belt
    Roll Dies
    Scanners
    SDS & MSDS
    Signage
    Stamping Press
    Steel Stamps
    Supply Chain
    Tags
    Tapmatic
    Tapmatic MH Marking Head
    TBH
    TBH BF -Series
    TBH GL-Series
    TBH LN200
    Tech Article
    Technifor
    Technomark
    Tecnomark Tempo
    Testimonials
    Thermal Printing
    Traceability
    Trade Shows
    Unique Device Identification (UDI)
    Valmont Coatings
    Videos
    WBENC - Women’s Business Enterprise National Council
    WBE Women’s Business Enterprise
    WBE - Women’s Business Enterprise
    Workholding
    WOSB - Women Owned Small Business
    X-Series Clamps
    XS Inline Laser
    XS-Inline Laser
    Zuess Marking

    RSS Feed


​HOME

ABOUT 
CONTACT

​BRANDS

LINE CARD
NEWS

​YOUR STORY
Picture
736 West Ingomar Road, #707
Ingomar, PA  15127
Tel: 412.366.4733
©2023 Leading Marks LLC All Rights Reserved
website design: Rapid Production Marketing
  • Home
  • About
  • Marking Basics
  • Line Card
    • Companies
    • Products
  • Marking
    • Arro-Mark
    • Boss Buddy
    • Durable Mecco
    • EBS Ink Jet
    • FlexPackPro
    • Gravotech
    • MAX USA
    • Reiner
    • Tapmatic
    • Technomark
    • Zeus
  • Industrial
    • Hexacon
    • Honeywell
    • Mitee Bite
    • Proline
    • TBH GmbH
  • News
  • Contact