by Bernard Martin Technomark has introduced Tempo, an innovative integrated marking solution designed for high-performance and traceability in industrial settings. The Technomark Tempo is a state-of-the-art marking system designed to seamlessly integrate into production lines. With its compact size and advanced capabilities, Tempo delivers high-precision, permanent markings for traceability and compliance in industries such as aerospace, automotive, and medical devices. Technomark's Tempo integrates smoothly into existing production environments, interfacing with PLCs and other automation systems. Its compact and modular design allows for flexible installation, minimizing disruption to workflows. Tempo, part of the Inline.series, is an electromagnetic dot peen marking machine tailored for automated environments. The versatile marking head can be mounted on three sides, and the rack-mountable controller simplifies installation. The system features ergonomic software developed in-house, a 16-channel card, and Ethernet TCP-IP connectivity (Profinet and Ethernet IP). An integrated maintenance warning and prevention system further enhances operational efficiency by ensuring smooth, uninterrupted production. Integration and Design The Tempo system is distinguished by its ease of integration and compact design. The three-sided mounting capability of the marking head and the rack-mountable controller simplify installation. Removable and lockable cables, combined with 360° positioning, ensure the machine can adapt to a wide range of industrial environments. Connectivity and Communication Today's industrial environments demand advanced connectivity, and Tempo meets these requirements with Ethernet TCP-IP, Profinet, and Ethernet IP compatibility. These features enable seamless integration into automated production lines and reliable communication with other equipment, aided by an integrated switch function. Performance and Durability The Tempo system delivers adjustable marking depth and force, allowing it to work effectively on a variety of materials, from metals to plastics. High-contrast, permanent marks, including intricate data matrix codes, enhance traceability. The system operates at speeds of up to three characters per second and is designed for continuous 24/7 operation. Its anodized aluminum chassis, steel covers, and protective casing ensure durability, even in demanding industrial environments. This robust design minimizes maintenance requirements, maximizing uptime and productivity. Applications in Key Industries The Technomark Tempo has applications across several industries. In aerospace, it ensures stringent traceability for critical components. In automotive manufacturing, it complies with VIN and part marking regulations, improving quality control. For medical devices, it supports Unique Device Identification (UDI) to meet regulatory standards. Benefits of Tempo The system’s fast marking speeds and seamless integration streamline production processes. High-precision marks improve traceability, allowing for clear identification and tracking of parts throughout their lifecycle. Additionally, its minimal maintenance requirements translate into significant cost savings over time. How Tempo Compares When compared to traditional marking methods, Tempo stands out for its versatility and cost-efficiency. While laser marking systems may offer similar results, they often require a higher initial investment and incur greater operational costs. Tempo provides a more accessible alternative, particularly for small to medium-sized operations, without compromising on quality or reliability. Technomark Tempo offers a technically sound and efficient solution for integrated industrial marking. With its advanced capabilities, ease of integration, and robust performance, it positions itself as a strong candidate for the future of marking technology. For a closer look at Tempo in action, watch the video below to see how this marking solution is the future of industrial marking systems. And don't forget that Leading Marks offers comprehensive support, from system selection to integration and after-sales service, ensuring that Tempo enhances your production workflow and quality standards.
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Metalcasting Congress returns to the Huntington Convention Center in Ohio on April 25-27, 2023 – and you can visit Leading Marks in Booth 715! The Metalcasting Congress attracts attendees from across the foundry industry, as well as professionals from other businesses within the manufacturing supply chain. Nestled along Lake Erie’s southern shore, Cleveland is the second largest city in Ohio. Huntington Convention Center of Cleveland is hosting Metalcasting Congress 2023, providing over 410,000 square feet of prime meeting and event space. The convention center is also just 25 minutes away from Cleveland Hopkins International Airport. Leading Marks & Boss Buddy |
We will also be showcasing secondary marking requirements with direct-part marking systems and tools such as dot peen, laser & stamps, ink marking, hand-held & automated systems, and thermal transfer labeling solutions. We will also be discussing workbenches, air filtration, vision handheld scanners and in-line options, soldering irons, and machining accessories. Huntington Convention Center Cleveland, OH April 25 – 27, 2023 Leading Marks Booth 715 |
And while several different types of part-marking exist, Dot Peen marking machines have been a preferred solution for many years. At a high level, Dot Peen marking machines use either electromagnetic or pneumatic force to rapidly oscillate a stylus, in turn indenting the marks onto the surface of the part. One of the advantages of Dot Peen is that it’s very flexible and can be used in either manual or fully automated production lines. A lot of the applications Dot Peen serves are manual applications, however, with modular Dot Peen systems, you can start with a portable system and later convert it to an in-line system for integration with fully automated production lines |
The Basics of Dot Peen Marking
The Dot peen process is considered a “low-stress” marking method because the mark is generated via material displacement rather than material removal. The carbide stylus strikes the material surface to produce the mark via a series of cold-formed stamped dots. Compared to Laser Marking Systems, Dot Peen does not induce thermal shock to the part surface since the material is cold-stamped rather than super-heated to produce the mark.
Dot Peen systems are commonly used by manufacturers in the aerospace and oil & gas industries where low-stress marking is required, such as tubular and flow control products that are exposed to extreme pressure differential in the oilfield.
Dot Peen marking is viable for material hardness up to 63 HRC. Typically, when a part hardness is greater than 63 HRC, laser marking systems are recommended.
All of Technomark’s Dot Peen machines rely on an electromagnetic solenoid to actuate the marking stylus. Dots are plotted in an X/Y plane via electronic control for precise placement of the Dot pattern. Using electromagnetic force versus pneumatic also provides a greater level of control of both the depth of the mark as well as the ability to mark contoured or complex surface.
Dot Peen Marking: Component Traceability In Action
- Automotive
- Oil and Gas (pipes, fittings valves, other)
- Aerospace
- Defense
- Metalworking (general purpose)
The best Dot Peen marking machines utilize a fully electric design and that doesn’t require compressed air to operate. All Technomark Dot Peen marking machines feature an Intelligent Driving Impact (IDI) function that allows for marking on many different materials and finishes. The IDI function automatically adjusts and levels the stylus to the workpiece. |
When structural integrity is crucial, Dot Peen marking provides a low-stress marking solution that removes no material when marking the part.
Why Choose Dot Peen Marking
- Portability: battery-operated systems are ergonomic and perfect for smaller-scale operations or marking of large, heavy parts that cannot be transported to a fixed location for marking
- Versatility: state-of-the-art Dot Peen marking systems are modular and can start with a portable or manual marking system that can later be adapted to a fully automated production line
- Ease of use: Dot Peen machines are easy to program and do not require any advanced computing knowledge or technical training.
- Permanency: Dot Peen marking process yields a permanent, indelible mark that can withstand harsh operating environments
- Economical: Compared to other marking systems, Dot Peen systems are typically less than $10,000.
- Wireless connectivity between marking head and control (Network-able devices that are able to communicate to other devices through wireless communications)
- On-board diagnostic tools to help the operator know when it’s time for scheduled maintenance — protecting your investment.
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