TapMatic MH Series Marking Head allows you to mark the work piece during the CNC machining process! compiled & edited by Bernard Martin The TapMatic MH Series Marking Heads has emerged as a real game-changer by eliminating the need for costly secondary marking operations. These marking heads redefine the landscape by seamlessly integrating into the CNC machine just like any cutting tool in a rotary tooolholder, marking workpieces with unparalleled accuracy and speed. At the core of the TapMatic MH Series is a commitment to efficiency and precision. Unlike traditional methods that necessitate separate marking processes, these marking heads allow users to mark workpieces directly during the machining process. This not only streamlines operations but also significantly reduces costs associated with secondary marking. Whether on Machining Centers, CNC lathes, or manually controlled conventional machines, these heads effortlessly integrate into various setups Designed for ease of use, the TapMatic MH Series Marking Heads are remarkably simple to install. Whether on Machining Centers, CNC lathes, or manually controlled conventional machines, these heads effortlessly integrate into various setups. Their compact size ensures a seamless fit in tool magazines or turrets without causing interference, offering versatility across machining platforms. Operating the Marking Head is a breeze. No rotation is required – simply advance the head against the workpiece, charging the internal impact system, and rapidly feed away. Adjusting impact force and marking depth is equally straightforward, thanks to the intuitive design featuring a knurled sleeve. The TapMatic MH Series incorporates a cutting-edge shock absorption system, mitigating any recoil effects on the machine spindle or turret. This not only ensures the longevity of the equipment but also contributes to a smoother and more stable marking process. The versatility of the Marking Head extends to the types of marks it can make. Whether it's part numbers, date codes, batch codes, logos, or other information, these heads accommodate standard or custom-made stamps, allowing for a wide range of applications. One of the standout features of the TapMatic MH Series is its commitment to precision. The marking location and depth are accurate and consistent, meeting the stringent requirements of modern manufacturing standards. The impact force and marking depth can be adjusted by simply turning the knurled sleeve. Efficiency is really enhanced by the quick change capabilities of the Marking Head. Characters and stamps are securely held and can be changed swiftly, ensuring minimal downtime and optimal workflow continuity. In todays just-in-time production world, time is of the essence. The TapMatic MH Series Marking Heads deliver remarkable speed, completing the stamping process in less than one second. This exceptional speed not only enhances efficiency but also contributes to meeting demanding production timelines. The CNC Marking Heads are for use with standard type or custom stamps! You can also order accessories like standard type or custom stamps separately. Please note the Marking Head accepts standard type directly or you can use one of the separateType Holders for quick replacement of characters and fast change over. The TapMatic MH Series Marking Heads redefine efficiency and precision in the world of manufacturing. From eliminating the need for secondary marking operations to offering user-friendly operation, shock absorption systems, and unmatched speed, these marking heads are poised to transform the way metalcutting machine shops approach product marking. As businesses seek innovative solutions to enhance their manufacturing processes, the TapMatic MH Series Marking Heads stand out as a beacon of efficiency and precision.
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The Northwestern Pennsylvania (NWPA) Chapter of the National Tooling and Machining Association (NTMA), in collaboration with Northwest Industrial Resource Center (NWIRC) and NEFF Automation as the premier sponsor, is thrilled to announce two exclusive events to learn about the latest developments in the manufacturing industry. Join Leading Marks LLC on April 30th a Red Fern in Kersey, PA, and May 2nd in Erie, PA, at the Ambassador Center, for the Manufacturing Advanced Expo 2024. These events offer a unique platform for manufacturers and job shops to explore the latest advancements in automation technology, robotics, manufacturing processes, and their role in enhancing the skilled workforce in Northwest Pennsylvania. A Glimpse into Tomorrow’s Manufacturing With a focus on educational sessions that spotlight advanced technology and applications, attendees will gain invaluable insights into how the industry is evolving. Experts will delve into topics that are at the forefront of manufacturing innovation, including 3D Robotic Guidance, Deep Learning Machine Vision, Robotic Palletizing, Welding, and Machine Tending, as well as Industry 4.0 Solutions. These discussions are designed not only to inform but also to inspire action and innovation within your operations. Leading Marks Industrial IdentificationIN our view one of the highlights of the expo will be the display presented by Leading Marks LLC, a pioneer in industrial identification for the shop floor. With a focus on making processes more efficient while prioritizing safety, Leading Marks is will showcase the capabilities of the Technomark Graphix Laser Engravers. The Technomark Graphix Laser Engraver stands out for its versatility and efficiency. Designed to cater to the demanding needs of metals and plastics, this technology can be seamlessly integrated into manufacturing processes or operated as a stand-alone workstation. During the expo, Laurie Barcaskey, President of Leading Marks, will conduct live demonstrations, offering a unique chance for attendees to bring their samples for test marking. This interactive experience will provide a tangible understanding of how Leading Marks' solutions can elevate the productivity and safety of your shop floor. Aside from the laser part marking technology, Leading Marks LLC also offers a range of other marking technologies, including thermal transfer labeling, ink marking, and other traditional marking methods. This comprehensive approach ensures that every manufacturing need is met with the highest standards of quality and efficiency. Be Part of the |
MANUFACTURING ADVANCED EXPO – KERSEY PA
| MANUFACTURING ADVANCED EXPO – ERIE PA
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Leading Marks is an authorized distributor of the GravoTech engraving systems and the MAX USA Bepop 4-color thermal printers. Specializing in identification requirements, Leading Marks believes in presenting options that allow the customer options to meet the expectations of the job and work within the available budget for the capital investment.
Engraving Machines
Larger rotary engravers have varying field size for larger signs – and are great for light duty routing decorative designs specific to architectural projects. The GravoTech gantry lasers support the engraving a wide range of materials. The CO2 or fiber laser sources fulfill needs of cutting and engraving with power sources starting at 25W up to 150W. Systems with a combination of sources are also available. Leading Marks also supports engraving requirements post sale with sign holders, modular frames, engraving materials and other associated supplies. |
Thermal Printers
The MAX USA thermal printers can be found in manufacturing facilities, chemical plants, educational & health care facilities and many more places of operations. MAX USA has been recognized worldwide as a leader of industrial tools and office products. The Bepop printers enable you to respond immediately when safety incidents occur – no more waiting for outsourced items or needs to purchase minimum quantities.
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Signs to Go
It is also helpful to know the environment for which the label and sign will be used, and the driving need for it. With this information we can recommend the applicable material the sign should be made of meeting ANSI and OSHA requirements. Artwork in digital format expedites the ability to respond quickly.
Common standard and customized signs are available for biohazard and hazardous materials, safety, first aid, lockout tagout, machine operation and personal protection. Even rugged applications for aerial, pipelines, substations, traffic signals and other rugged industrial or construction site requirements.
Little did they know that in 2014 Laurie Barcaskey would pull out those very same prints for their custom solution and develop that into the product that is today’s Boss Buddy.
Benton Foundry has consistently reinvested profits into capital improvements, now operating a state-of-the-art facility with a capacity of 175 tons per day, aiming for 250. Unlike other foundries, Benton has prioritized core room expansion and strategic planning over short-term gains, contributing to its unbroken record of financial growth since 1975.
Back in 2002 Laurie Barcaskey at Leading Marks developed the precursor to the today's Boss Buddy as an application solution at Benton Foundary. Traditional embossing, as was being done at Benton, required a male and female die to create the embossed effect on thin gauge materials, often resulting in tearing of the material and inconsistent quality.
Fast forward to 2014 and Laurie ran into a similar application problem as the one that she had solved over a decade prior at Benton. And that began the official creation of the Boss Buddy. The inception of the Boss Buddy stemmed from a need to overcome the challenges that Benton had experienced, and dictated introducing a new method that utilizes a female urethane mating piece instead of both dies. This innovative approach not only reduced material waste but also ensured a more consistent quality of embossed characters on metal tapes, such as the foil or stainless tapes available for use with the today's Boss Buddy.
Unlike the typical wheel system that embosses one character at a time, today's Boss Buddy employs impact presses that emboss a complete set of characters at once. This method allows for the inclusion of custom characters and longer numbers, offering a solution that is both faster and more consistent. The Boss Buddy's adaptability extends to accommodating different types of metal tapes, catering to a wider range of industry needs.
Laurie's expertise in the marking industry played a crucial role in the development of the Boss Buddy, a manual system designed to emboss foil labels used commonly for pattern ID. This system addresses the industry's challenges head-on, providing a solution that leverages traditional components to replace outdated technology. The automation aspect of the Boss Buddy Plus signifies a notable advancement in the foundry sector, where efficiency and reliability are paramount.
The continuing story of the Boss Buddy is also one of collaboration and technical support. In the fall of 2023, Jason Karcher of Benton Foundry reached out to Laurie for assistance with the some of the components on the original design solution at their plant that was not functioning optimally. Actually, it's quite a testament to a design that had been in constant service for 20 years.
According to Jason Karcher, Tooling Department Manager at Benton Foundry, "There are few options for applying traceability for certified parts so it's essential that this unit remains operational for our process and pattern labeling. The unit was not operating correctly and some band-aids were used until Laurie visited and discussed the replacement parts and shared schematics."
Laurie proposed to replace some press parts and introduce new steel type characters, along with arranging for a spare energy section for hot swaps, exemplifies the ongoing commitment to streamlining maintenance allowing a quick return to operation and customer service at Leading Marks.
Karcher continues the story. "When the parts arrived, the unit was put back into first-class operation very quickly. It was a simple repair. I spent some time pulling the machine apart. Replaced the items that have worn over the 20-ish years in service. Surprisingly it wasn’t in all that bad shape. The replacement parts fit as expected! The Machine runs well. More importantly I have a greater peace of mind knowing I have replacement parts in house in the event something breaks."
"All-in-all the process of ordering, replacing, and stocking the replacement parts/springs & do-dads went very well. I really appreciate Laurie's advice and help on this machine. Her years of knowledge and experience are unmatched. I expect it to run problem free in the back ground for some time." said Karcher.
The Boss Buddy's exemplifies how addressing specific challenges through innovation can lead to advancements that benefit the entire sector. Benton Foundry's history, marked by consistent growth and strategic investments, provides the perfect backdrop for the development of such a transformative solution. The Boss Buddy is not just a product; it's a symbol of progress in the foundry industry, showcasing how traditional processes can be reimagined for greater efficiency and reliability.
As the foundry sector continues to evolve, the Boss Buddy stands as a prime example of how innovative solutions can drive industry-wide change. Its development process, from conception to implementation, underscores the importance of expertise, collaboration, and a deep understanding of industry challenges. The success of the Boss Buddy and its impact on Benton Foundry's operations highlight the potential for similar innovations to shape the future of manufacturing and industrial processes, ensuring sustainability and growth in an ever-changing technological landscape.
METALCASTER OF THE YEAR: BENTON FOUNDRY’S COREMAKING EXPANSION
The expansion reflects Benton's long-standing philosophy of reinvestment and modernization, a practice initiated by Fritz Hall in the 1970s and continued today under the leadership of his son, Jeff Hall, the current president.
The foundry's approach has been to focus on smart, incremental growth through five-year capital expenditure plans, now in their ninth iteration. This strategy has seen Benton transform from a modest operation to a highly efficient, modern facility producing up to 225 tons a day, significantly above the industry norm. The expansion included a new core room, upgraded core sand system, enhanced maintenance and pattern storage areas, and improved environmental practices, among other advancements. Benton's commitment to environmental stewardship was also highlighted, with the creation of new wetlands to support local ecosystems. Moreover, the foundry has been successful in securing state funding to support many of its projects, showcasing its economic and environmental contributions to the region. |
Read the full article here
Department of Labor's National Emphasis Program Targets Warehouses and Distribution Centers
1/11/2024
From the OSHA News Release:
"In the past 10 years, warehousing and distribution centers have experienced tremendous growth with more than 1.9 million people employed in the industry. The Bureau of Labor Statistics data shows injury and illness rates for these establishments are higher than in private industry overall and, in some sectors, more than twice the rate of private industry.
"Our enforcement efforts are designed to do one thing: lead to permanent change in workplace safety," said Assistant Secretary for Occupational Safety and Health Doug Parker. "This emphasis program allows OSHA to direct resources to establishments where evidence shows employers must be more intentional in addressing the root causes of worker injuries and align their business practices with the goal to ensure worker health and safety."
Under this three-year emphasis program, OSHA will conduct comprehensive safety inspections focused on hazards related to powered industrial vehicle operations, material handling and storage, walking and working surfaces, means of egress and fire protection.
The Department of Labor's initiative comes as a proactive response to the evolving landscape of workplace safety. Warehouses and distribution centers, pivotal components of the supply chain, often contend with a multitude of hazards ranging from tripping and fall risks to more complex issues like equipment identification and emergency evacuation procedures.
What can you start to do right now to address this three year focus program is a comprehensive evaluation of your signage.
Key Area of Focus:
Signage and Identification
Signage plays a crucial role in communicating and mitigating potential hazards. Here are key items that companies should start reviewing related to signage:
Lock-Out / Tag-Out Procedures
- Ensure that clear and comprehensive signage is in place to communicate lock-out/tag-out procedures for machinery and equipment.
- Periodically review and update signage to reflect any changes in equipment or safety protocols.
Emergency Evacuation Routes
- Clearly mark emergency evacuation routes with visible signage throughout the facility.
- Conduct regular drills to ensure that employees are familiar with evacuation routes and assembly points.
Tripping & Fall Hazards
- Identify and label potential tripping and fall hazards, such as uneven flooring or exposed cords.
- Implement consistent and standardized signage to alert employees to these risks.
Pipe Labeling / Container Labeling
- Ensure that pipes and containers containing hazardous materials are clearly labeled.
- Review and update labeling regularly to reflect any changes in the types or locations of materials.
Shelving & Location ID
- Implement a systematic shelving and location identification system to enhance efficiency and reduce the risk of workplace accidents.
- Clearly label storage areas, shelves, and aisles for easy navigation and inventory management.
Equipment ID
- Clearly mark and identify all equipment, including forklifts, conveyors, and other machinery.
- Use standardized symbols and colors for quick and easy recognition.
Prioritizing Safety in Warehouses and Distribution Centers
Implementing clear and effective signage related to lock-out/tag-out procedures, emergency evacuation routes, tripping and fall hazards, pipe/container labeling, shelving and location ID, and equipment ID is a crucial step toward creating a safer work environment.
By investing in these initiatives, companies not only ensure compliance with regulatory standards but also foster a culture of safety that benefits both employees and the organization as a whole.
If you would like some assistance in developing developing signage to help you with compliance please feel free to reach out to us.
energy self-sufficient, network-connected dot peen machine.
Metalwerks serve customers in the medical, industrial, and aerospace industries as well as research and development projects.
Typically alloy systems at Metalwerks include Fe, Ni, Co, Cu, Ti, and Zr in quantities ranging from 300 grams up to 6000 pounds. Through their network of outside processors they convert ingot into bar, plate, coil and/or sheet.
"The Easy, the Dot Peen marking system offers an unrivaled level of functionality. Being easy to use while delivering an exceptional operating experience to the user. Easy is ideal for mobile use, since the unique and durable, yet the lightweight chassis allows a user to mark medium to large parts in even the most difficult and inaccessible locations." said Laurie Barcskey, owner of Leading Marks, LLC.
"The dot peen marking system has served us quite well: No more smashed fingers, Clarity of the letters, and no problem training operators." says DeMailo.
I would recommend Leading Marks to other companies because they really understand and know their equipment. They are great to work with !!!!"
If you have any questions about portable dot peen marking solutions, get in contact with Laurie!
The direct part marks commonly used for product tracking and traceability in industries such as automotive, electronics, pharmaceutical, defense and aerospace are tough for conventional scanners. Not so for the super-tough GranitTM 1920i industrial area- imaging scanner. Part of the durable, market-proven Granit family, the Granit 1920i scanner captures virtually any direct part mark with ease, along with standard 1D and 2D barcodes on printed labels. The secret lies in the Granit 1920i scanner’s highly innovative lighting system, which allows the imager to optimally illuminate marks of any type, on any surface. |
Powered by Honeywell’s revolutionary decoding architecture, the Granit 1920i scanner provides great scanning performance to read every type of direct part mark and ensure high first-pass read rates on even the toughest marks – regardless of size, surface, marking method or contrast.
The scanner is also capable of reading standard 1D and 2D barcodes on printed labels, delivering additional value – a single scanner to address your end-to-end scanning requirements across the complete workflow, from the production line to the warehouse.
Leading Marks can supply replacement products for nearly every OEM packaging machine including Markem-Imaje®, Norwood®, Kingsley®, Jones®, Norden®, Open Date®, Rommelag®, Videojet®, Diagraph®, Linx®, Domino®, and many more.
Leading Marks can supply you brass and steel dies and Packaging Type used for coding, imprinting, labeling, embossing, and debossing. Our replacement packaging type and steel stamp dies are commonly used in cartoners, sealers, tube fillers, labelers, wrappers, thermoformers, pouchers and baggers (form/fill/seal), and imprinters for hot or cold marking of labels, tags, packages, cartons, boxes, plastic, and/or metal surfaces.
Leading Marks carries a broad based package marking product lines to solve the widest variety of packaging marking applications and has the experience needed to make the very best recommendation for your situation.
Take a look below at the wide variety of solutions!
Metal Type and Logo Dies for Package Date Coding
Thier replacement packaging type and steel stamp dies are commonly used in cartoners, sealers, tube fillers, labelers, wrappers, thermoform and imprinters for hot or cold marking of labels, tags, packages, cartons, tubes, boxes, and plastic.
Foils and Ribbons for Date Coding
Industrial Inkjet Printers for Package Date Coding & Part Marking
Hot Stamping Printers for Date Coding
We thought this would be appropriate to talk about some safety issues for using markers in the workplace. Yes, you read that right. It's not generally a topic that is at the top of your mind so it's a great time to bring it to your attention so you and your team understand how all markers are not held to the same standards.
Arro-Mark® ships its products according to the highest standards of disclosure of the hazardous materials. When compared to the competition, Arro-Mark® goes the extra mile to disclose on their packaging and labeling the information needed to keep their products usable in the workplace.
Volatile Organic Compounds
Volatile Organic Compounds (or VOC's) are materials that need to be listed cumulatively in the Safety Data Sheet (SDS) under section 9. When these materials break down, they pose health and environmental risks to air quality.
Facilities that deal with large amounts of these chemicals dedicate a lot of resources to documenting and measuring VOC's in their environment. These places deal with enormous quantities of chemicals on a daily basis. Arro-Mark's facility and the marking pens they create pose minute, and in most cases, undetectable VOC concerns. Regardless of the danger or environmental impact these fumes impose, Arro-Mark lists VOC contents of thier products.
Flammability
Xylene is a bi-product of petroleum fuel production and is flammable. Alcohol has an even lower flash-point. In section 9 of Arro-Mark's Safety Data Sheets, they list the flash-points pertaining to each product mixture. When encased in their industrial quality marking pens, the markers are thoroughly protected from outside dangers.
Only prolonged exposure to direct flame will have any hope of igniting an encased marking pen. Even though these great lengths are taken to protect the contents of thier pens, the flammability needs to be disclosed and is included in all of the SDS paperwork and on their labeling.
Corrosiveness and Irritation
Xylene, MIBK, Alcohols, and some pigments and dyes are listed in thier SDS and on labelling as potential irritants to skin and corrosive to the eyes. Some dyes and pigments used in Arro-Mark's paints and inks also show an Irritant pictogram on their Safety Data Sheets. Although you may see a corrosive pictogram on some of the labeling or Safety Data Sheets, Arro-Mark guarantees that their products are not corrosive to metals.
Under general and proper use, a marking pen poses no danger in terms of corrosiveness to skin or eyes by way of splash-age or any other concern. Of course, Arro-Mark cannot guarantee the safety of products used improperly or outside the manufacturers recommended use.
Concerns when transporting or keeping paint or inks in Drums, Bottle, or Cans
Encased in a protective marking pen and confined to proper usage only, all of the above mentioned safety concerns are minimized. On the other hand, the same concerns mentioned before become exacerbated when keeping loose ink or paint in cans, bottles, and especially drums. This is because the risk of mishandling or spillage is higher.
Arro-Mark always prefers to sell their products in the form of marking pens but occasionally have orders and a need to ship our paints and inks in loose containers. Arro-Mark goes to every length necessary and beyond to ensure the safe transport and full disclosure of all handling instructions and hazardous materials concerns pertaining to each shipment.
Competitors are not held to same standards
Uni-paint is a 100% xylene paint marker but they do not list the same concerns about Xylene that Arro-Mark does, and they are able to be marketed to a wider audience because of their less "alarming" labeling. Uni-paint also doesn't go to the hazardous materials documentation lengths that Arro-Mark does.
Uni-paint are sold around the world and people assume that their marker is completely safe because of the absence of warnings. Arro-Mark's xylene paint markers pose the same risks but since Arro-Mark sells to industrial clientelle, their disclosure and display of hazard warnings are more prominent since their pens are made to be used on job site and the work-place.
Sharpie for instance, and many others contain alcohols and other chemicals that you wouldn't want to be on the skin or exposed to flame. Yet these particular markers have made it into every office, stationary store, and school in the country. They have also been AP or Art Product Certified which excuses these products from needing any hazardous warnings on the product or safety data sheets.
Pictograms and warning statements scare away customers
Arro-Mark's pens are no more dangerous or hazardous than the competition's but they remain dedicated to disclosing hazardous concerns to their full extent. It may hurt their sales by being so thorough, but they believe that the most important concern is for our customers who use their products in the workplace.
MSDS vs SDS
OSHA standardized the format, as well as simplifying the name, giving consistency with the Globally Harmonized System of Classification and Labeling of Chemicals (GHS). GHS specifies what information should be included on the Safety Data Sheets and it's the same standard used in the European Union.
SDS is a simpler and more effective way to communicate the hazards of the chemicals used.
Essentially, they just dropped the "M"
You can learn more about SDS standards in this user-friendly 16 section format document.
- Change the perception of modern MFG careers.
- Reaffirm the United States as a leader in MFG education.
- Reinforce a higher level of technical job skills training.
Make the MFG connection! This is the place where we showcase the products that Leading Marks represents to the manufacturing workforce of tomorrow!
TWO BIG EVENTS . . .
ONE BIG CELEBRATION!
- MBA MFG DAY: Our 10th annual celebration runs from 8 a.m. to noon at the Bayfront Convention Center (BCC), where they anticipate as many as 2,000 students, counselors and educators will have the chance to see, meet and experience today’s modern, high-tech manufacturers from around the region and learn about the high-paying careers that are available.
- MBA ANNUAL EVENT: At 5 p.m. that evening, you’ll join the MBA in welcoming more than 800 business leaders, who will be attending our 118th Annual Event Cocktail Reception inside the BCC Exhibit Hall. This is an exceptional opportunity for MFG DAY attendees to meet the sponsor companies who are showcasing their innovative products and services before the 7 p.m. keynote address.
AuthorS
There are variety of authors who write the articles including marking manufacturers. You'll find a lot of technical imformation, application stories and new product releases here. Be sure and click a category below that interests you to search it.
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